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FLO FAB

FLO FAB. The F lo Fab Story:. Established in 1981. Acquired Menard Leonard Electric & PMA . Acquired Aqua Profab in 1999. Acquired Idealco in 2000, including patents, S & T heat exchanger patterns. 2001- New online product selection & quoting software – www.flofab.com/partners.asp

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FLO FAB

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  1. FLO FAB

  2. The Flo Fab Story: • Established in 1981. • Acquired Menard Leonard Electric & PMA. • Acquired Aqua Profab in 1999. • Acquired Idealco in 2000, including patents, S & T heat exchanger patterns. • 2001- New online product selection & quoting software – www.flofab.com/partners.asp • 2002 – Moved to new manufacturing facility.

  3. New Factory: • Opened December 2002 • 27 000 square feet • 3 separate pump fabrication lines • 7 manual welding lines • 1 robotic welding line • 1 heat exchanger line • New C&C machine • Overhead crane • Kaizen method of plant layout • 24 000 gallon tank with test bench • Close to major highway interchange • 3 truck bays situated within reach of overhead crane

  4. Web-based product selection & quoting system: • Online catalog • Online pump selections • Online shop drawings • Online tank selections • Online pricing • Projects saved as a quote • Online accessory selection • Online photo gallery Click here to go to Flo Fab’s web site

  5. The Flo Fab Family: • Pumps • VIL, Base-mounted, Submersible, Systems & other • Tanks • Expansion/pressure, Flash, Condensate / Boiler Feed, Storage, Custom systems • Heat exchangers • Shell & Tube, Shell & Coil, Brazed Plate, Plate & Frame • Accessories • Valves, Gauges, Thermometers, Flexibles, Suction Diffusers, Multi-Function Valves, etc..

  6. Flo Fab Pumps: • Vertical Inline • Circulators, closed-coupled, spacer-coupled • Base-mounted • End suction, closed-coupled, spacer-coupled, split case, double-suction, unique configurations • Submersible • Sewage, effluent, column, stainless steel, duplex, panels, accessories • Systems & Other • Multi-stage, gear, glycol, custom systems, VFD

  7. Flo Fab Pumps: • All Flo Fab pump products are made with a resin pattern which results in an improved exterior finish, smooth interior passage, and higher efficiency pumps • Quiet operation, especially at 1750 rpm • Quick delivery on series 600, 880, 880RI, 1000, and 2000 pumps • Interchangeable parts impeller, bracket, mechanical seal and coupling on series 880, 880RI, 1000 and 2000. • Standard available parts from any service centers, (Woods couplings, standard motors, standard mechanical seal, standard bearings)   • Impellers are hydraulically trimmed and balanced to every selected condition • 1150, 1750, 3500 rpm for any series

  8. Flo Fab Pumps: • All pumps are factory tested and certified performance test is available when requested by the consultant, at NO extra cost. • Test facilities up to 400 HP with 24,000 gallon test bench with calibrated instruments • Engineers on staff, quality controls, CAD drawings and a modern factory back-up warranty • Competitively priced products • Full line of complementary accessory products • Full product catalogues (2) are available

  9. Flo Fab Vertical Inline Pumps: • Series 600 • Closed-coupled circulators 1 x 1-2 to 3 x 3-4 • Series 880 • Closed-coupled VIL 2 x 2-8 to 6 x 6-12 • Series 880RI • Spacer-coupled VIL 2 x 2-8 to 6 x 6-12 • Series 840SC • Spacer-coupled VIL 2 x 2-8 to 16 x 16-19

  10. Flo Fab Vertical Inline PumpsSeries 600: • Closed-coupled circulators 1 x 1-2 to 3 x 3-4 • Stainless steel shaft • Cast iron bracket vs. aluminium • Vertical or horizontal position • Flanges are supplied with each pump • No bearing assembly (no maintenance) • Impeller is hydraulically trimmed and balanced to every condition (not plastic non ferrous type moulded non-stamped metals)

  11. Flo Fab Vertical Inline PumpsSeries 600: • No coupling • Standard motor replacement • Back pullout design allows maintenance without disturbing the pipe • Suction and discharge gauge tappings are standard • All iron ,bronze fitted or all bronze construction material • Standard 250 °Fmechanical seal (carbon 15 ceramic, elastomer is Viton with stainless steel spring) standard in the industry.

  12. Flo Fab Vertical Inline PumpsSeries 880: • Closed-coupled 2 x 2-8 to 6 x 6-12 • JM frame motor & pump shaft - bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers • Cast iron bracket interchangeable with series880RI,1000, 2000 • Vertical or horizontal position (up to 5 hp) • Some brackets have additional motor mountings for different size motor frames and different HP • Impellers are available in all iron, all bronze, or all stainless steel • Self-aligned • Standard JM motor replacement

  13. Flo Fab Vertical Inline PumpsSeries 880: • Back pullout design allows maintenance without disturbing the pipe • Suction and discharge gauge tappings are standard • Bronze replaceable wear ring for casing • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • Thermometer socket connection at the suction casing

  14. Flo Fab Vertical Inline PumpsSeries 880: • 250 psi flange casing standard (drilled to 150 # or 250 # ) no extra cost • 3 and 4 inch pumps have pre-drilled bolt tappings and sized for either line sizes • Flanges are tapped for NC bolts • 4 extra tappings on the suction pump flange suction are standard • 5 extra tappings on the pump discharge flange are standard (for gauges, temp relief valve, cyclone separator, flush line) • Special tappings on discharge flange for pitot tube. • Floor mounting square pedestal with 4 bolts holes is standard • Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

  15. Flo Fab Vertical Inline PumpsSeries 880RI: • Spacer-coupled 2 x 2-8 to 6 x 6-12 • TC frame motors have steel or stainless steel shaft • Motors are available with unlimited suppliers (easy to source) • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • Two power frames available LF1 and LF2 for different HP • Same power frames are used for horizontal series 2000 pumps • Cast iron bracket interchangeable with series 880, 1000 and 2000 series • Vertical or horizontal position (up to 5 hp)

  16. Flo Fab Vertical Inline PumpsSeries 880RI: • Some brackets have additional motor mountings holes for different size motor frames and different HP • Impeller is hydraulically trimmed and balanced to every condition • Impellers are available in iron, all bronze, or all stainless steel • Standard Woods spacer coupling self aligned because of the motor bracket placement • Power frame pull-out design allows: • Easy maintenance • Replacement of impeller without removing the motor • Trimming of the impeller • Changing the mechanical seal • Changing power frame bearings • Changing the pump shaft • Changing wear ring While not removing the motor and without disturbing the pipe

  17. Flo Fab Vertical Inline PumpsSeries 880RI: • Suction and discharge gauge tappings are standard • Bronze replaceable wear ring for casing • All iron, bronze fitted or all bronze construction material • Standard 250 °Fmechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • Thermometer socket connection at the suction casing

  18. Flo Fab Vertical Inline PumpsSeries 880RI: • 3 and 4 inch pumps are pre-drilled and suited for either sizes • Flanges are tapped for NC bolt thread • 4 extra tappings on the suction pump flange suction are standard • 5 extra tappings on the pump discharge flange are standard (tappings can be used for gauges, temp relief valve, cyclone separator, flush line) • Special tappings on discharge side of the pump flange for a pitot tube insertion (which will allow you to read differential pressure and go to a GPM flow chart) standard (however pitot tube is an option and must be specified by the consultant. • Standard floor mounting square pedestal with 4 bolt holes • Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled

  19. Flo Fab Vertical Inline PumpsSeries 880RI: Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Bearing assembly • Bracket • Pump seal • Impeller • Wear ring

  20. Flo Fab Vertical Inline PumpsSeries 880RI:

  21. Flo Fab Vertical Inline PumpsSeries 880RI:

  22. Flo Fab Vertical Inline PumpsSeries 880RI:

  23. Flo Fab Vertical Inline PumpsSeries 840SC: • Spacer-coupled VIL 2 x 2-8 to 16 x 16-19 • P base motors with steel or stainless steel shafts • Motors are available but with limited number of suppliers (difficult to source); only 4 motor manufacturers • Stainless steel short pump shaft with bronze sleeve or stainless steel sleeve (optional). • Cast iron bracket (not interchangeable with other series) • Vertical installation only • Impellers are available in iron, or all bronze • Special ductile iron spacer coupling to align the pump and motor shafts • Special floating bellows mechanical seal, which can be replaced without removal of the motor (outside seal arrangement)

  24. Flo Fab Vertical Inline PumpsSeries 840SC: • Suction and discharge gauge tappings are standard (1 tapping on the suction flange, 1 tapping on the discharge flange) • Bronze replaceable wear ring for casing standard • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 150 psi flange casing standard • Floor mounting square pedestal with 4 bolts holes • Only advantage is really replacement of an expensive outside seal

  25. Flo Fab Vertical Inline PumpsSeries 840SC: Disadvantages of the series 840SC pump: • No flanges are tapped with NC bolts threads: longer bolts and nuts are required. • Special maintenance • Cannot replace the impeller unless the motor is removed • Cannot trim the impeller unless the motor is removed • No bearings to support the pump shaft • Cannot change the pump shaft or wear rings without removing the motor • Special ductile iron spacer coupling • Special seal • Special motor

  26. Flo Fab Vertical Inline PumpsSeries 840SC:

  27. Flo Fab Vertical Inline PumpsSeries 840SC: • Motor • Motor bracket • Coupling • Shaft • Pump seal • Impeller • Wear ring

  28. Flo Fab Base-mounted Pumps: • Series 1000 • End suction, closed-coupled less base 2 x 1-6 to 6 x 5-12 • Series 2000 • End suction, base-mounted 2 x 1-6 to 6 x 5-12 • Series 2300 • End suction, base-mounted 2.5 x 2-5 to 12 x 10-18 • Series 6000 • Single suction, base-mounted 1.5 x 1.5-8 to 12 x 10-17 • Series 4700 & 4800 – Split Case • Double suction, base-mounted 8 x 6-14 to 16 x 42-27.8

  29. Flo Fab Base-mounted Pumps Series 1000 : • Closed-coupled, end-suction less base 2 x 1-6 to 6 x 5-12 • JM frame motor as pump shaft and bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers • Cast iron bracket interchangeable with series 880,880RI and 2000 • Horizontal position without a baseplate • Casing rotation to eight possible positions • Some brackets have additional motor mountings holes for different size motor frames and different HP motors • Impellers are available all iron, all bronze, or all stainless steel • No spacer coupling is required: self-aligned because of the motor bracket placement • Standard JM frame motor replacement

  30. Flo Fab Base-mounted Pumps Series 1000 : • Back pull-out design allows • Easy maintenance • Replacement of impeller, • Trimming of the impeller • Changing the mechanical seal, • Changing power frame bearings • Not having to remove the pump casing to service the pump parts and without disturbing the pipe • Suction and discharge gauge tappings are standard • Bronze replaceable wear ring for casing • All iron ,bronze fitted or all bronze construction material

  31. Flo Fab Base-mounted Pumps Series 1000 : • Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 250 lbs casing is standard with flange or NPT connections • Flanges are pre-drilled to 150 lbs (250 lbs is optional) • 1 tapping on the pump discharge flange is standard • Steel baseplate on closed coupled pumps is an extra cost but available

  32. Flo Fab Base-mounted Pumps Series 1000 : Motor, Shaft, Bracket, Seal, Impeller, Wear ring

  33. Flo Fab Base-mounted Pumps Series 2000: • Spacer-coupled, base-mounted, end-suction 2 x 1-6 to 6 x 5-12 • T frame motors have steel or stainless steel shafts • Motors are available with unlimited suppliers (easy to source) • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • 2 power frame LF1 and LF2 for different HP size motors • Cast iron bracket interchangeable with series 880,880RI and 1000 • Horizontal position with a steel baseplate

  34. Flo Fab Base-mounted Pumps Series 2000: • Casing rotation to eight possible positions • Some brackets have additional motor mountings holes for different size motor frames and different HP motors • Impellers are available in iron, all bronze, or all stainless steel • Standard T frame motor replacement • Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard

  35. Flo Fab Base-mounted Pumps Series 2000: • Back pull-out design allows • Easy maintenance • Replacement of impeller, without removing the motor • Trimming of the impeller • Changing the mechanical seal, • Changing motor bearings • Not having to remove the pump casing to service the pump parts without disturbing the pipe

  36. Flo Fab Base-mounted Pumps Series 2000: • Discharge& suction gauge tappings are standard • Bronze replaceable wear ring for casing • All iron ,bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 250 lbs casing is standard • Flanges are pre-drilled to 150 lbs (250 lbs is optional) • Pre-drilled anchor holes with grout hole is standard with all steel baseplate at no extra cost

  37. Flo Fab Base-mounted Pumps Series 2000 : Motor; Coupling; Shaft; Bearing assembly; Pump seal; Bracket; Impeller; Wear ring

  38. Flo Fab Base-mounted Pumps Series 2300 : • Spacer-coupled, end-suction, base-mounted up to 14” suction • Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard • Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). • T frame motors have steel or stainless steel shaft • Motors are available from large number of suppliers • Horizontal position with a cast-iron baseplate • Industrial quality oil sump for bearing assembly • Oil level sight glass

  39. Flo Fab Base-mounted Pumps Series 2300 : Back pull-out design allows: • Not having to remove the pump casing to service the pump parts without disturbing the pipe • Easy maintenance • Replacement of impeller, without removing the motor • Trimming of the impeller • Changing the mechanical seal • Changing motor bearings

  40. Flo Fab Base-mounted Pumps Series 2300 : • Discharge& suction gauge tappings are standard • Bronze replaceable wear ring for casing • All iron, bronze fitted or all bronze construction material • Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature are available) • Drain plug at the bottom of the casing • 250 lbs casing is standard • Flanges are pre-drilled to 150 lbs (250 lbs is optional) • Cast-iron base doesn’t require grouting

  41. Flo Fab Base-mounted Pumps Series 6000 : • Spacer-coupled, single-suction, base-mounted 1.5 x 1.5-8 to 12 x 10-17 • 16 different configurations • Suction • Discharge • Motor • Coupling • Shaft • Bearing assembly • Bracket

  42. Flo Fab Base-mounted Pumps Series 6000 : • 16 different configurations:

  43. Flo Fab Base-mounted Pumps Series 4700: • Spacer-coupled double-suction split case base-mounted 6 x 6-7.8 to 14 x 12-16.4 • Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Top cover • Pump seal • Bearing assembly • Impeller (hidden) (hidden) (hidden) (hidden)

  44. Flo Fab Base-mounted Pumps:Series 4800: • Spacer-coupled, double configuration, double-suction, base-mounted 6 x 6-7.8 to 14 x 12-16.4 • Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Bracket • Pump seal • Bearing assembly • Impeller

  45. Flo Fab Submersible Pumps: • Sewage • Effluent • Grinder • Column

  46. Flo Fab Submersible Pumps: Sewage FBV, FBK • Up to 3” solids • Up to 3HP • Over 70’ lift • Up to 317 usgpm

  47. Flo Fab Submersible Pumps: Effluent LB, LBV, LBK • Up to 2” solids • Up to 1HP • Over 50’ lift • Up to 185 usgpm

  48. Flo Fab Submersible Pumps: Effluent elevator PD & PDZ • Up to 3/8” solids • Up to 1.5 HP • Over 60’ lift • Up to 87 usgpm • Stainless steel construction • Commercial/residential use

  49. Flo Fab Submersible Pumps: Grinder FGC • Up to 3” solids • Up to 3HP • Over 80’ lift • Up to 61 usgpm

  50. Flo Fab Submersible Pumps: Column SEP, SUP • Up to 20HP • Over 90’ lift • Up to 1,000 usgpm

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