Training Services Consultancy Auditing Inspection

1. S • Training • Services • Consultancy • Auditing • Inspection www.qualimations.com

2. S “ LEARN THROUGH THE EXPERTS” Cochin, Chennai, Dubai Tel- 0091 484 3017463 , 0091 474 3225322 , Mob – 0091 9895093119 , 009447557413, Email : info@qualimations.com www.qualimations.com

3. S • Qualimations expertise………. • Non-Destructive Testing • Destructive Testing • Six Sigma • Welding • Metallurgy • Reliability Engineering www.qualimations.com

4. S Sectors we serve • Petrochemical • Oil & Gas • Marine • Hydro • Nuclear • Aircraft www.qualimations.com

5. S International Clients • PEMCO Inspection Services ( Qatar Petroleum) • National Iranian Tanker Corporation • Aries Marine ( U.A.E ) • QISS (Quality Inspection Services –Sharjah, U.A.E) • Topaz Engineering ( Fujairah – U.A.E ) www.qualimations.com

6. S Indian Clients • IRS ( Indian Register of Shipping ) • Vijay Tanks & Vessels ( LNG Project -Kochi) • IBR ( Indian Boiler Regulations ) • Rig-Tech ( Kochi ) • BIM ( Bharatidasan Institute of Management ) • BHEL Trichy Phase2 • Zebec Marine Services ( Kochi ) • Adoor Engineering College • Aries Marine ( Kochi ) www.qualimations.com

7. S Profile of Consultants. T. J. Jaya Krishnan Mechanical Engineer. ASNT NDT L-III in 5 methods. Worked at BHEL , L&T ,Cochin Shipyard. 18 years experience in Welding , Metallurgy , Destructive testing ,Non-Destructive testing. Consultants and Trainers Profile of Consultants. Subash Oil Field 17 years experience in Oil field methods Works at Slumberger , Yemen,Dubai,Bombay Profile of Consultants. P Balakumar Production Engineer. Boiler Designs, Valves, Pressure vessels. General Manager, BHEL Trichy 23 years experience in Fabrication Profile of Consultants. HariKrishnan Quality Engineering 17 years experience in Six Sigma. Worked at Lucas TVS and as Quality consultant. Profile of Consultants. Stijo Augustine Marine Engineer. Marine Services Consultant Qualimatiions 12 years experience in Marine Engineering www.qualimations.com

8. S What do you gain ? • Internationalal Certification that leads to Level2 certificate. • All jobs where NDT / Welding is part of profile. • ASNT level 3 support • Online Technical support • Practical exposure to all the NDT methods • Suitability to jobs in Gulf and India very high. www.qualimations.com

9. S Certifications American Society for Quality American Society for Non-destructive Testing www.qualimations.com

10. S • Non-Destructive testing • ( ASNT NDT L- II Certification ) • Training ( Theory & Practical ) • Examination ( Theory & Practical ) Oil & Gas • Methods Covered • Ultrasonic Testing • Radiographic Film Interpretation • Penetrant testing • Magnetic testing • ( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1A 2006 ) • General Introduction to the other methods of NDT. • Job opportunities achieved by NDT Certification. • Latest NDT developments . www.qualimations.com

11. S • Destructive Testing • Testing of mechanical properties of materials using UTM ( Universal testing machine ) • Tensile Testing • Bend Testing • Compressive testing • Hardness testing • Impact testing • Macro Analysis , Micro Analysis www.qualimations.com

12. S • Chemical Analysis of materials. • Conventional Method • Spectrometer analysis • Oil Testing • Testing for Viscosity , Fire point , Flash point , Water content • Paint analysis • Testing for Viscosity , Fire point , Flash point , Water content, Scratch resistance. www.qualimations.com

13. S Welding Introduction to welding Different Welding process Defects associated with Welding process . Welder Qualification , Procedure Qualification. • Inspection for welder qualification & procedure qualification. • NDT , DT associated with welder qualification & procedure qualification. General awareness of Welding Inspector qualification for Engineers such as AWS & CSWIP. www.qualimations.com

14. S METALLURGY Introduction to Metallurgy on Materials. Selection of proper engineering Materials. Materials properties of Castings , Forgings & Rolled Materials . Failure Analysis www.qualimations.com

15. S Defects associated with production Technology Defects associated with Casting ( Primary Process ) Defects associated with Forging ,Rolled products ( Secondary process ) Defects associated with finishing process ( Welding , Grinding ) Defect associated with In-service Inspection www.qualimations.com

16. S Interpretation of codes , standards, specification & Procedures • What are Codes , Standards , Specification & Standards • Different codes in ASME ( American society for Mechanical Engineers ) • Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME • General awareness of other codes & standards such as • ABS , ASNT , AWS , API . • Difference between Marine & Petrochemical standards. www.qualimations.com

17. S Quality control in Marine Industry Inspection associated in ship building. • Raw material inspection • Panel Inspection • Sub assembly Inspection • Unit Inspection • Grand Assembly inspection • Erection Inspection • Final inspection Inspection in Ship Repair. • Thickness gauging of Hull & machinery • NDT inspection of Marine Structures www.qualimations.com

18. S Quality control in power industry Inspection associated in Power Industry Fabrication. • Raw material inspection • Panel Inspection • Sub assembly Inspection • Unit Inspection • Erection Inspection • Final inspection In-service inspection. • Visual inspection of In-service equipments • In-service NDT inspection of equipments in Power industry www.qualimations.com

19. S Six Sigma Certification • Deming’s Cycle and Quality PlanningProduction part approval processProcess Flow - FMEA - Control planFailure Modes and Effects AnalysisStatistical Process ControlPrioritizing and Inference with DataMeasurement System AnalysisGage Capability studyHow to build an effective control planProblem Solving- Deep AnalysisMachine/Process capabilityError proofing -Poka Yoke www.qualimations.com

20. S www.qualimations.com

21. S Careers www.qualimations.com

22. S www.qualimations.com

23. S www.qualimations.com

24. S • At the end of this program? • Certified as ASNT level2 in NDT • Training for Welding/Metallurgy • Certified Six Sigma Yellow belt- Quality • Straight On Job experience • Job Support Certified www.qualimations.com

25. S • Course Fee and Duration • NDT – 18,000 : 20 Hrs • Six Sigma – 10,000 : 10 Hrs • NDT + Welding + Metallurgy – 22,000 : 30 Hrs • Complete Training Rs 25,000 : 40 Hrs Certified www.qualimations.com