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A Systems Approach

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  1. Automotive Technology A Systems Approach PowerPoint® Presentation Prepared by René Green

  2. Chapter 11 Lubrication & Cooling Systems

  3. Lubrication & Cooling Systems • Chapter Overview • This chapter describes the components of typical lubricating and cooling systems and how each functions. Also included are oil types, oil pump inspection, service, and installation as well as the liquid cooling system and its service.

  4. Lubrication & Cooling Systems • Chapter Objectives • Name and describe the components of a typical lubricating system. • Inspect, service, and install an oil pump. • Describe the purpose of a crankcase ventilation system. • Explain oil service and viscosity ratings. • List and describe the major components of the cooling system.

  5. Lubrication & Cooling Systems • Describe the operation of the cooling system. • Describe the function of the water pump, radiator, radiator cap, and thermostat in the cooling system. • Test and service the cooling system.

  6. Lubrication & Cooling Systems • Lubrication • Oil Types • Oil Consump-tion

  7. Lubrication & Cooling Systems • Lubricating Systems • Oil Pumps • Oil Pump Pickup • Oil Pan or Sump • Pressure Relief Valve • Oil Filter • Engine Oil Passages or Galleries • Engine Bearings • Oil Pressure Indicator

  8. Lubrication & Cooling Systems • Oil Seals and Gaskets • Dipstick • Oil Cooler. • Oil Pump • Types of Pumps

  9. Lubrication & Cooling Systems • Rotor-type • Gear-type

  10. Lubrication & Cooling Systems • Pressure Regulation

  11. Lubrication & Cooling Systems • Measuring Oil Pressure • Oil Pressure Indicators • Oil Filters • Oil Pump Inspection and Service

  12. Lubrication & Cooling Systems • Installing the Oil Pump

  13. Lubrication & Cooling Systems • Cooling Systems • Liquid Cooled System

  14. Lubrication & Cooling Systems • Coolant

  15. Lubrication & Cooling Systems • Expansion or recovery tank • Water pump • Radiator • Radiator pressure caps • Water outlet • Hoses • Thermostat • Belt drives • Fans and fan clutches

  16. Lubrication & Cooling Systems • Water jackets • Temperature indicator • Heater system • Oil cooler

  17. Lubrication & Cooling Systems • Air-Cooled System • Cooling System Servicing • Testing the Cooling System for Leaks • Repairing Radiators

  18. Lubrication & Cooling Systems • Testing the Radiator Pressure Cap

  19. Lubrication & Cooling Systems • Testing the Thermostat

  20. Lubrication & Cooling Systems • Checking and Replacing Hoses

  21. Lubrication & Cooling Systems • Water Pump Service • Checking Fans and Fan Clutches • Checking Belts

  22. Lubrication & Cooling Systems • Flushing Cooling Systems • Refilling and Bleeding