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A Case Study of Die validation of fuel tank using HyperForm 7.0 - PowerPoint PPT Presentation


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A Case Study of Die validation of fuel tank using HyperForm 7.0. Component. 250 mm. 350 mm. The material grade specified for this fuel tank is IFCS Material Properties specified by raw material supplier. Young’s Modulus, E : 215000 MPa Poisson's ratio, nu : 0.26

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Presentation Transcript
slide1

A Case Study of

Die validation of fuel tank using

HyperForm 7.0

component
Component

250 mm

350 mm

material properties
The material grade specified for this fuel tank is IFCS

Material Properties specified by raw material supplier.

Young’s Modulus, E : 215000 MPa

Poisson's ratio, nu : 0.26

Yield Stress, σ: 136MPa

Strain Hardening index, n: 0.21

Anisotropy ratio, rbar : 2.31

Strength coefficient, K : 12603 MPa

Material Properties
stages in simulation
Stages in simulation

Component

Feasibility Study

Die Face Design

Blank Optimizer

Virtual Tryout

virtual tryout and blank optimization
Tool build

Process parameters specification

Tool Motion

Tool Load

Draw bead location

Draw bead parameters

Lubrication

Blank Optimization

Virtual Tryout and Blank optimization
iteration 01
Process parameters:

Blank Holding Force : 40 Ton

Friction : 0.125

Draw beads : As per the table (next slide)

Blank shape:

Iteration 01
slide21

Our vision towards CAE…..

1. To cover all forthcoming developments & existing products

through CAD and CAE.

2. Improve upon accuracy level of analysis.

3. Cover other applications of analysis as well like PRODUCT

OPTIMIZATION.