Does Effluent Treatment eat into your Distillery’s Profit ?

2. And you wish to get freedom from the cumbersome Effluent Treatment Process. Does Effluent Treatment eat into your Distillery’s Profit ?

3. We at CBL make distilleries a zero discharge installation by burning Slop / Venasse as a fuel in boiler.

4. ZERO DISCHARGE USING INCINERATION PROCESS In this process we burn the concentrated distillery waste directly into the boiler. The effluent from distillery is taken to a concentrating unit and concentrated to 55 to 60% solids, either by RO or by evaporation system and then fired into a specially designed incineration boiler along with 35-40% support fuel like coal, rice husk, bagasse. .

7. THE INCINERATION BOILER This consists of a specially designed boiler where the concentrated slop is sprayed from a height into the furnace in such a way that the slop gets dried and burns effectively in the large volumetric furnace. The boiler has special features to handle the high Potash present in slop.

8. Distillery Effluent : 12% - Solid 88% - Water

9. After Evaporation & Concentration 60 - 65 % Solid 35 - 40% Water

10. Working of Concentrator

11. Working of Slop Fired Boiler

12. ADVANTAGES OF INCINERATION

13. Economic Feasibility This system is highly economical as the entire steam required for distillery & evaporator is generated at high pressure and passed through turbine before using for the process and evaporator, hence produces power as bi-product. The support fuel requirement is about 35-40% only as the major fuel is effluent.

14. CarbonTrading Since bio mass is being used as fuel in this process, it is approved by UNFCCC under CDM project for carbon credit.

15. Zero Discharge Great contribution in the field of “Water pollution control” as there is no effluent discharge at all.

16. GROUND WATER RETENTION Great contribution in the field of ground water retention. As the recovered water from the concentration unit can be reused in distillery after a minor treatment. Thus the water requirement of distillery is reduced drastically.

17. CBL Patented Design In our patented design we also use external super heater allowing us to design these kind of boilers up to 67 Kg/Cm² pressure at 490°C temperature for higher turbine power output.

18. Land Saving Huge saving in investment on land for setting up distillery as construction of digester for effluent treatment and press mud conditioning is not required.

19. Self Sufficiency of Power Using a high pressure boiler with suitable back pressure turbine generates much more power than plant’s requirement which can be exported as surplus.

20. No Bacteria Generation In bio methanation system about 25% carbon energy is consumed by bacteria, which is saved in this system thus it becomes energy efficient.

21. Potashic Ash Fertilizer The ash of this boiler contains high Potash. Thus it is used directly as fertilizer.

22. CASE STUDY

23. CLIENT NAME M/s Jagatjit Industries Limited (ARISTOCRAT) 150 KLPD Distillery Boiler Specification – 26 TPH, 32 Kg/cm² Fuel – Rice Husk + Slop Current working Load – 26 TPH, 32 Kg/cm² Rice Husk Consumption – 90 TPD or 3.75 TPH Slop Quantity – 7.5 m³/hr. or 9.5 TPH CASE STUDY – I

24. CLIENT NAME M/s OUDH SUGAR MILLS LTD. Boiler Specification – 30 TPH, 45 Kg/cm² 430°C Fuel – Bagasse + Slop Current working Load – 27 TPH, 45 Kg/cm² 440°C Bagasse Consumption – 170 TPD or 7.10 TPH Slop Quantity – 7.5 m³/hr. or 9.52 TPH CASE STUDY – II

25. CLIENT NAME M/s U-Bio-Chem Limited (CHADHA GROUP )100 KLPD Distillery Boiler Specification – 25 TPH, 45 Kg/cm² 440°C Fuel – Rice Husk + Slop Current working Load – 23 - 24 TPH, 45 Kg/cm² 440°C Rice Husk Consumption – 80 TPD or 3.33 TPH Slop Quantity – 6.6 m³/hr. or 8 TPH CASE STUDY – III

26. PAY BACK PERIOD FOR 100 KLPD UNIT. Cont…

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32. Thus by installing incineration boiler technology you get rid of cumbersome press mud effluent disposal system. • Save land requirement for putting up effluent treatment plant & press mud mixing. • Also get solution to Power cut problems by generating in house GREEN POWER. • Besides saving precious mother land & water resources. • WITH PAY BACK PERIOD APPROXIMATELY • TWO YEARS.

33. List of Slop Fired Boiler s • 1.India Glycol Limited, Gorkhpur 40Tons 45 Kg– Working since 4 years • 2. India Glycol Limited, Gorkhpur 2nd unit 40 Tons 45 Kg–Under Comm. • 3. Rana Sugars Limited, Punjab – Working since 4 years • 4. Oudh Sugars Limited, (Birla Group) 30 Tons 45 Kg– Working since 3 years • 5. U-Bio Chem Limited , Noida 25 Tons 45 Kg – Working since 3 years • 6. Jagatjit Industries Ltd, Punjab 30 Tons 45 Kg– Working since 2 years. • 7. India Glycol Limited, Kashipur 40 Tons 45 Kg – Under Commissioning. • 8. Vijay Nagar Sugars, 30Tons 67Kg 490°C - Under Erection • 9. S.V. Distilleries Ltd, Hyderabad, 30Tons 67Kg 490°C • 10. Sona Sati Organics, 20 Tons 45 Kg • 11. Shiraguppi Sugars works Ltd, Karnataka 35 Tons 67Kg • 12. Shakumbari Sugar, Saharanpur 40 Tons 45 Kg • 13. Shakumbari Sugar, Saharanpur 40 Tons 45 Kg

34. Glimpses of Slop fired Boilers

35. CONCENTRATION UNIT INDIA GLYCOL PLANT AT GORAKHPUR

36. INDIA GLYCOL PLANT AT GORAKHPUR 40 TPH 45 KG/CM2 SLOP FIRED BOILER

37. 30 TPH SLOP FIRED BOILER AT OUDH SUGAR, HARGAON (U.P).

38. 30 TPH 45 Kg/cm2 Slop Fired Boiler at Oudh Sugar

39. CBL MANUFACTURING FACILITIES

40. CBL MANUFACTURING FACILITIES

41. CBL in the NEWS The Economic Times , Monday, August 06, 2007 The Tribune , Chandigarh (Saturday, June 09, 2007)

42. CHEEMA BOILERS LIMITED >>TECHNOLOGY AT IT’S BEST<< ....THANKS.... SCO- 523- 524, Sector – 70, Mohali (Pb).Phone : +91-172- 5055666, 5090487 Fax: +91-172- 5055667, 5090486, E- mail: mail@cheemaboilers.com www.cheemaboilers.com