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Nyhamna EPCm. Nici van Nieuwkasteele Kværner November 2013. Kværner is back to Nyhamna – the plant we built and delivered in 2007. Foto: AS Norske Shell. Flag Ceremony at Kværner Stord 22.05.2012. The contract. EPCM (Engineering, procurement, construction and management)

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nyhamna epcm

NyhamnaEPCm

Nici van Nieuwkasteele

Kværner November 2013

kv rner is back to nyhamna the plant we built and delivered in 2007
Kværner is back to Nyhamna – the plant we built and delivered in 2007

Foto: AS Norske Shell

the contract
The contract

EPCM (Engineering, procurement, construction and management)

Letter of award 19 April, contract signed 3 May 2012

Contract value: NOK 11 billion

Duration: 6 years, with options of 2+2 years

A framework agreement for modifications and projects

The largest onshore contract awarded in Norway in 2012

hse focus just care
HSE focus Just Care™

Care Talk is a conversation between leaders and employees or

between co-workers, in order to reveal possible risks in on-going or

planned activities.

Just Care™

Just Care™

5

nyhamna epcm contract main work content
Nyhamna EPCm Contract - main work-content

Major Work - Expansion

  • Minor Modification
  • Receive gas from Polarled
  • Booster Compressors for Ormen Lange
  • Export Compressor to utilize capacity of Langeled
  • Extensive modifications to existing plant
  • Maintenance and improvements. Shell will define Scope of work continuously
plant overview with epcm scope of work more detail

132kV extension

Plant overview with EPCm Scope of work - more detail

MEG storage

CM expansion

OL Gas Metering

4th Export Comp

NSGI tie-ins

New Sub 130

Sub 70 extension

Polarled inn

OL Booster Comps

Inlet Facilities

key activity schedule
Key Activity Schedule

40 days

Shut Down

Start DDE, 01Jan13

16.04

16.11

15.11

  • Engineering&
  • Procurement

M3A

M2A

M2B

M2C

CriticalPO Issued

Design

freeze

Global

design

Design

Complete

Follow on

Detail Design

Fabrication Engineering

01.05

  • Fabrication

Fabrication

Preassemblies of Modules

  • Installation

Modules Inst. Start

01.09

01.09

01.10

01.09

RFSU Booster Compr

Civil Construction

Start

RFSU Export Compr

Installation at Nyhamna Site

Fabr start

Commissioning

Incentive Milestones

main method principle sketch
Main Method – Principle sketch

Prefabrication

Preassembly

Installation

Stick builds etc.

NYHAMNA

Modules

Kværner Stord

n354v01 heat exchanger module train 4 lxwxh 25000x20000x10000 449 ton
N354V01 Heat Exchanger Module Train 4LxWxH25000x20000x10000449 ton

N

N

project challenges
Project Challenges

Challenging schedule. Engineering, Procurement & Fabrication

Close to 50 modules to be prefabricated, transported and installed at Nyhamna

Fabrications of modules at many locations

Marine operations- trailing and lifting of modules at Nyhamna

Work will be done in a live plant at Nyhamna (“Hot Work”)

Lifting operations crossing pressurized systems

Shutdown in Q2/Q3 of 2015

Majority of the work to be executed at height. HSSE challenges

The volume of man-hours to be executed at Nyhamna

Logistics of materials and personnel to Nyhamna

Coordination of subcontracts and local suppliers for work at Nyhamna

Project performance with no personnel injuries and no harm to the environment

opportunities limitations
Opportunities & Limitations

Opportunities

  • Subcontracting packages at site at Aukra
  • Minor Modifications & Maintenance – smaller projects – local focus
  • 2ndand 3rd Tier suppliers – watch the Contract Award Announcements on FindContractsprocurement Portal

Limitations

  • Brown Field project – purchase of similar equipment – standardisation
  • Obligatory Shell Global Enterprise Frame Agreements
expectations and requirements to subcontractors and suppliers
Expectations and requirements to Subcontractors and Suppliers

HSSE, Quality and HR

Local Content

Management and organisation

Capacity & capability

Experience from similar projects

Competitive price

Qualified in accordance with project specification and requirements