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_2020-07-Metal Industries- Asset Reliability Used Cases

Challenges<br>u25cf Failure due to misalignment<br>Critical equipment<br>u25cf Motor, Roller bearing, Gearbox<br>Impact of an unplanned shutdown<br>u25cf Restoration time - approx 48 hours<br>u25cf Financial loss (batch wastage) - (It can lead to plant<br>shutdown)<br>Key process parameters<br>u25cf TV<br>u25cf Tan Delta Number (Oil Quality)<br>u25cf Temperature<br>ARM Solution<br>u25cf Engineering schematic<br>u25cf Dashboard

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_2020-07-Metal Industries- Asset Reliability Used Cases

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  1. Metal Industry Reference Cases

  2. #1 Caster Mill Drive: Challenges ● Failure due to misalignment Critical equipment ● Motor, Roller bearing, Gearbox Impact of an unplanned shutdown ● Restoration time - approx 48 hours ● Financial loss (batch wastage) - (It can lead to plant shutdown) Key process parameters ● TV ● Tan Delta Number (Oil Quality) ● Temperature ARM Solution ● ● Engineering schematic Dashboard

  3. Caster Mill Schematic

  4. Caster Mill - IoT Dashboard - Overview

  5. Drive Motor IoT Dashboard

  6. Recommendations and Alarms

  7. Gear Oil Condition

  8. #2 Blast Furnace Blower: Challenges ● Motor Failure due to high load / vibration Critical equipment ● Motor, Gearbox Impact of an unplanned shutdown ● Restoration time - ● Financial loss (batch wastage) - Key process parameters ● TV ARM Solution ● ● Engineering schematic Dashboard

  9. BF Blower - Schematic

  10. BF Blower - IoT Dashboard - Overview

  11. Blower Motor IoT Dashboard

  12. Recommendations and Alarms

  13. #3 Transformer Oil Condition: Challenges ● ● Oil Deterioration due to moisture and oxidation No advance warning to take corrective actions Critical equipment ● Transformer Impact of an unplanned shutdown ● Restoration time - ~8-10 Hours Key process parameters ● Tan Delta Number (Oil Quality) ● Temperature ARM Solution ● ● Engineering schematic Dashboard

  14. Transformer Oil Condition Monitoring - Schematic

  15. Transformer Oil Condition - IoT Dashboard

  16. #4 Hydraulic Power House: Challenges ● Oil Deterioration due to moisture and oxidation can create problem Hydraulic line in steel making process Critical equipment Main Lube Line (Oil Monitoring) ● Impact of an unplanned shutdown Restoration time - Financial loss (batch wastage) - ● ● Key process parameters Tan Delta Number (Oil Quality) Temperature ● ● ARM Solution ● ● Engineering schematic Dashboard

  17. Hydraulic Power Pack - IoT Dashboard Overview

  18. Hydraulic Oil Condition -IoT Dashboard

  19. Metals Dashboard Link CLICK HERE

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