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What are motor starters? A motor starter is an electronically operated switching device that starts or turns on a motor, allowing it to start and stop safely. The need for a starter is dictated by the type of motor. Generally speaking, low-power motors do not require starters, although what’s considered low power may be debatable. For instance, small dc motors that run on low voltages (24 V or less) don’t require starters. Sometimes it’s said that low-horsepower motors, below 5 hp, don’t require starters either. The main determining factor involves the amount of current drawn on startup. From Ohm’s law we know that the current is equal to the applied voltage divided by resistance. So if the supply voltage to the motor is high and the resistance low, the amount of inrush current may be 100s of amps, which can damage the motor, causing it to fail. Motor starter parts All motor starters have two parts; a contactor and an overload protector. A contactor supplies current to the motor for startup. The mechanism for doing so is similar to the action of a relay, where a small current on a coil opens or closes contacts that allow a larger current to flow through a circuit. This is the principle of operation of a relay, where a small current controls a much larger current. This allows for remote starting, keeping workers safe by keeping them away from the motor and any potential failures that could cause serious injury. An overload protector serves to protect the motor from drawing too much current, which could damage the motor by causing it to overheat. Usually it protects against a prolonged over current situation. Typically there is a current sensing circuit in the overload protection unit that senses the amount of current to the motor. On certain types of overload protection units, electronic ones for example, users can set the maximum current level. Some let designers program for a small amount of overload current to prevent what’s known as nuisance tripping. Other types including thermal protection units call for the insertion of a thermal element rated for the desired maximum current. One way to classify motor starters is as either manual or magnetic. Manual starters are operated by pressing a button or toggle device, which is mechanically linked to the contactor which then opens or closes and either powering up or down the motor. Manual starters are usually found on lower voltage loads. On the other hand, magnetic motor starters offer the benefit of remote starting and automatic operation. Selecting a motor starter selecting the right starter requires knowing the specifics about the application. For example, what type of motor is it (dc, single phase, three phase) and is it a reversing or non-reversing motor? You’ll also need to know the voltage and current ratings of the motor including the supply voltage for the motor as
well as any available control voltage (for the starter control circuit). Current ratings include both the full- load current as well as maximum current, which can also be expressed in terms of horsepower rating. The other consideration is whether to choose a NEMA or IEC rated starter. NEMA starters are generally larger than IEC models, which are typically smaller and more compact. NEMA starters tend to be more expensive than IEC starters, but are also more flexible and can meet requirements in many different applications. The ABB soft starter portfolio now consists of 4 different ranges making it possible to find a suitable soft starter for almost all possible applications and motor sizes all the way up to 1800A. The soft starter family consists of the Compact PSR, the Flexible PSS, the Efficient PSE and the Advanced PST(B) range The range covers all motor applications from 3 A to 1810 A used in a main voltage between 208 V to 690 V AC. PSR – The compact range, 3 to 105 A PSE – The efficient range, 18 to 370 A PSS – The flexible range, 18 to 300 A. (Inside Delta 515 A) PST(B)– The advanced range, 30 to 1050 A. (Inside Delta 1810 A) PSR — The compact range The PSR softstarter is the most compact of all the softstarter ranges, thereby making it possible to design compact starting equipments. The system concept with Manual Motor Starters and the PSR provides a far more compact starting solution than for instance a star delta starter. Built-in by-pass reduces the energy loss and makes the connection easier and with only three potentiometers, the set- up couldn’t be any easier. Still, the optimized ramping characteristics will ensure a very smooth start and stop for all applications. PSE — The efficient range The PSE softstarter is the world’s first compact softstarter with both built-in electronic overload for motor protection and torque control for an excellent control of pumps. The compact design with the most important functionality integrated provides a very efficient starting solution. The illuminated language neutral display and the four button keypad make it easy to take advantage of all the advanced functionality in the softstarter. The display will also provide all the necessary information both during ramping and continuous operation. PSS — The flexible range The PSS softstarter allows both in line and inside delta connection making it a very flexible option. Just as on the PSR softstarter, the few settings make the set-up very easy. Connecting an external current transformer makes it possible to activate the current limit function, which will allow you to keep the
current at a pre-set level also when starting heavy duty applications. The PSS softstarter is the ideal solution when looking for a robust solid state starting solution where many starts per hour are required. PST(B) — The advanced range The PST(B) softstarter is the most advanced softstarter in the range with almost all imaginable functionality included. All the advanced protections for the motor, the softstarter and the load ensure a trouble free operation. Pre-warnings even allow problems to be detected before the motor needs to be stopped and thereby avoiding unnecessary downtime. The torque control function has been developed and tested together with well known pump manufacturers to ensure the absolutely best possible stop of pumps without water hammering and pressure surges. With the full text LCD display in your own language, pre-programmed application settings and event logging, it couldn’t be easier to set-up and operate. By using the ABB FieldBusPlug, you can decide at any time which bus protocol to use. The fieldbus system will allow you to set-up, control and monitor the softstarter. Visit https://aic.in/soft-starters/ for cable tray, starters for motors, cable glands, cat6 cable, patch cord, surge arrester, frls cable, cat6 cable price, shielded cable, motor starter single phase, siemens contactor, cat5e cable, flexible cable, double compression cable gland, control cable.