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Air Canada Technical Services

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  1. Air Canada Technical Services Engine Component Repair Capabilities CFM56-3 Engines

  2. Engine Components - Repair Development Expertise With over 60 years of experience in engine maintenance, Air Canada Technical Services’ ability to reduce your engine maintenance costs is second to none. We have a strong engineering team dedicated specifically to address your needs for engine component repairs. You send the damaged component to us and we fix it. Simple as that! Our expertise in engine component repair development has resulted in significant savings for Air Canada and our numerous customers over the years. We can offer you our existing repairs or develop one unique to your requirements and have it approved by Transport Canada (AE-100) or by an FAA/DER (8110-3). You can’t afford to wait any longer. Let us show you what we can do.

  3. ATA 72-31-06 CFM56-3 HPC 4 To 9 Spool • Typical P/N’s • 9995M23G01 • Major EM Repairs Performed • R001-Repair of Coating on Seal Teeth. • R002-Repair of Illegible Part Markings. • R003-Repair of Fwd or Aft Rabbet Diameter. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  4. ATA 72-32-01 CFM56-3 HPC Front Stator Assy • Typical P/N’s • 1499M30G01 • Major EM Repairs Performed • R001-Repair Key Locked Insert. • R002-Weld Repair Rotation Stop. • R003-Repair Boroscope Port Thread. • R004-Repair Fwd or Aft Flange Rabbet Diameter. • R005-Replace Vane Sector Stop. • R006-T Slot Repair. • R007-Crack Repair Titanium Case. • R008- Repair Flow Path. • R009-Repair Threaded Holes. • R010-Repair Boroscope Port Threads. • R011-Crack Repair Boroscope Boss. • R012-Heat Treat Temper Repair. • R014-Repair Stage 4 -5 Vane Rails. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  5. ATA 72-33-00 CFM56-3 HPC Rear Stator Assembly • Typical P/N’s • 1275M99G02 • Major EM Repairs Performed • R001-Repair Boroscope Port Threads. • R002- Replace Welded Anti-Rotation Lugs. • R003/4-Repair Aft Flange Rabbit Diameter. • R005-Apply Rub Coat. • R006-Repair Forward Lip Outer Diameter. • R007-Weld Repair Cracked Incoloy 903 Cases. • R008-Weld Repair Cracked Incoloy 907/909 Cases. • R009-Weld Repair Cracked Incoloy 909 Cases. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  6. ATA 72-41-01 CFM56-3 Combustion Case • Typical P/N’s • 9523M17G10 • Major EM Repairs Performed • R001-Threaded Holes Repair. • R002-Blend OGVs Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  7. ATA 72-41-04 CFM56-3 Fuel Manifold • Typical P/N’s • 9375M90G06 • Major EM Repairs Performed • R001-Fuel Tube Dent Repair. • R002-Repair of Silver Plate, Fuel Tube Nuts. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  8. ATA 72-41-07 CFM56-3 Rear Rotating Air Seal • Typical P/N’s • 9514M68P01 • Major EM Repairs Performed • R001-Repair of Coating on Seal Teeth • R002-Repair of Illegible Part Markings. • R003-Repair of Fwd or Aft Rabbet Diameter. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  9. ATA 72-42-00 CFM56-3 Combustion Chamber Assembly (Bolted Dome) • Typical P/N’s • 1493M63G01 • Major EM Repairs Performed • Inspect and Overhaul as Required. • Disassemble, Inspect, Repair or Replace Sub Components as Required. Apply Thermal Barrier Coating. New Nuts and Bolts. • All Additional Replacement Parts Charged Separately. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  10. ATA 72-42-01 CFM56-3 Combustor Inner Cowl • Typical P/N’s • 9531M11G02 • Major EM Repairs Performed • R002-Inspect and Rework Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  11. ATA 72-42-02 CFM56-3 Combustor Dome (Bolted) • Typical P/N’s • 1317M58G01 • Major EM Repairs Performed • R001-Weld Repair, Re-size, Stress Relief. • R002-Primary Swirler Nozzle Repair/Replacement. • R003-Repair Swirler Anti-Rotation Tangs. • R005-Remove Thermal Barrier Coating. • R006-Apply Thermal Barrier Coating. • R007-Replace Secondary Nozzle Flange. • R008-Replace Primary Swirler Retainer. • R009-Weld Repair Bolt Holes. • R010-Deflector Replacement. • R012-Swirler Replacement. • R013-Resize Dome. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  12. ATA 72-42-03 CFM56-3 Combustor Inner Liner • Typical P/N’s • 1317M89G01 • Major EM Repairs Performed • R001-Weld Repair, Resize Stress Relief. • R002-Repair of Inner Liner Seal. • R003-Remove Nut Plates. • R004-Replace Nut Plates. • R005-Remove Thermal Barrier Coating. • R006-Replace Thermal Barrier Coating. • R007-Repair Liner Bolt Holes. • R008-Weld Patch Repair. • R009- Repair Inner Liner Aft Support Ring. • R010-Repair Bolt Holes. • R011-Support Leg Weld Repair. • R012-Apply Thicker Thermal Barrier Coating. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  13. ATA 72-42-04 CFM56-3 Combustor Outer Liner • Typical P/N’s • 1317M90G01 • Major EM Repairs Performed • R001-Weld Repair and Resize. • R002-Aft Seal Flange Restoration. • R003-Remove Thermal Barrier Coating. • R004-Replace Thermal Barrier Coating. • R005-Remove Lug Ring. • R006- Replace Lug Ring. • R007-Repair Bolt Holes. • R008-Weld, Resize, Stress Relief. • R009- Igniter Sleeve Ferrule Repair/Replacement. • R012-Weld Patch Repair. • R013-Repair Lug Ring Aft Surface. • R014-Replace Igniter Ferrule. • R015-Weld Repair Aft Seal Flange. • R016-Apply Thick Thermal Barrier Coating. • R017-Igniter Port Local Sizing Repair. • R019-Replace Outer Liner Support Ring. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  14. ATA 72-53-05 CFM56-3 Air Impingement Manifold • Typical P/N’s • 9513M16G04 • Major EM Repairs Performed • R001-Tack Weld Repair Manifolds. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  15. ATA 72-54-00 CFM56-3 LPT Stage 4 Disk • Typical P/N’s • 301-331-419-0 • Major EM Repairs Performed • Clean and Inspect. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  16. ATA 72-54-03 CFM56-3 LPT Stage 1 Disk • Typical P/N’s • 301-331-121-0 • Major EM Repairs Performed • Clean and Inspect Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  17. ATA 72-54-03 CFM56-3 LPT Stage 3 Disk • Typical P/N’s • 301-331-318-0 • Major EM Repairs Performed • Clean and Inspect Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  18. ATA 72-54-03 CFM56-3 LPT Stage 2 Disk • Typical P/N’s • 301-331-221-0 • Major EM Repairs Performed • Clean and Inspect Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  19. ATA 72-54-06 CFM56-3 LPT Rotating Airseal Stage 1 • Typical P/N’s • 301-331-721-0 • Major EM Repairs Performed • R002-Recondition Retaining Mating face. • R003-Touchup Seal teeth. • R004-Weld Repair of Seal Teeth. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  20. ATA 72-54-06 CFM56-3 LPT Rotating Airseal Stage 3 • Typical P/N’s • 301-331-923-0 • Major EM Repairs Performed • R002-Recondition Retaining Mating Face. • R003-Touchup Seal Teeth. • R004-Weld Repair of Seal Teeth. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  21. ATA 72-54-06 CFM56-3 LPT Rotating Airseal Stage 4 • Typical P/N’s • 301-332-016-0 • Major EM Repairs Performed • R002-Recondition Retaining Mating Face. • R003-Touchup Seal Teeth. • R004-Weld Repair of Seal Teeth. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  22. ATA 72-54-06 CFM56-3 LPT Rotating Airseal Stage 2 • Typical P/N’s • 301-331-820-0 • Major EM Repairs Performed • R002-Recondition Retaining Mating Face. • R003-Touchup Seal Teeth. • R004-Weld Repair of Seal Teeth. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  23. ATA 72-55-07 CFM56-3 #5 Bearing Nut • Typical P/N’s • 301-547-905-0 • Major EM Repairs Performed • R001-Repair of Mating Faces. • R002-Recondition of Silver Coating Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  24. ATA 72-55-10 CFM56-3 Duct Rear Vent • Typical P/N’s • 305-408-301-0 • Major EM Repairs Performed • R001-Replacement of Locating Pins • R002-Locating Slots by Welding. • R003- Recondition Front Locating Diameter. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  25. Typical P/N’s 335-014-612-0 Major EM Repairs Performed R001 To R005 Replace Details R006- Restore Face R007- Restore Diameter R008- Restore Face R009- Replace Tube Fittings R011 To R013-Restore Faces R015,016- Restore diameters R017- Replace Tube R018- Replace Tube R020- Weld Repair Cracks ACR01- Blend Repair Cracks (DER # RDE 50001 ) ACR02- Weld Repair Cracks (DER# RDE 50002 ) R022- Stud Replacement. R023- Install Bushings R025- Install Bushings R026-Replace Clevis Bushes. R027-Replace heat Shields. Note: ACR01 and ACR02 are in-house developed repairs based on R021. ATA 72-56-01 CFM56-3 LPT Frame (TRF) Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  26. ATA 72-56-02 CFM56-3 #5 Bearing Support • Typical P/N’s • 301-321-258-0 • Major EM Repairs Performed • R001-Replace Swaged Self Locking Inserts. • R002- Recondition Abradable Coating. • R003-Recondition Rabbet Diameter F. • R004-Recondition Oil Scavenge Tube Nipple Spherical Seating Surface. • R005- Recondition Rabbet Diameter D. • R006- Recondition Rabbet Diameter G. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/

  27. ATA 72-61-01 CFM56-3 Inlet Gearbox Housing • Typical P/N’s • 9976M74G04 • Major EM Repairs Performed • R001-Replace Oil Nozzles and Plugs. • R002-Repair Stripped Jackscrew Holes. Air Canada Technical ServicesCentre Air Canada 1026, C.P. 9000, Dorval, Quebec, H4Y 1C2 - Canada Toll Free Canada & US: 1-866-833-3033 / Outside Canada & US: 1-800-8008-0066 / Telephone: 1-514-422-7010 www.aircanada.ca/acfamily/technical/