How Does a Fully Automatic Sanitary Pad Machine Work

1. How Does a Fully Automatic Sanitary Pad Machine Work? In India, people are considering menstruation an important part. So, access to affordable and hygienic menstrual products is also crucial for women’s health. A sanitary pad making machine fully automatic makes pads with little or no manual work. The good thing about these machines is that they help factories produce many pads fast. They could make good quality pads at low cost with this machine. In this blog, let’s understand how these machines work step by step, and what parts they have. Raw Materials and Unwinding Every sanitary pad has layers which includes a top layer made of soft non-woven fabric, an absorbent core and a leak-proof back sheet. These raw materials make the best quality sanitary pads. In the beginning, big rolls of these materials are loaded onto the machine. These rolls unwind slowly so materials move forward in proper order. The unwinding system keeps the layers straight and at the correct position to stretch it. This helps to avoid wrinkles or misalignment of the raw materials. Precise Feeding and Cutting After unwinding, materials will move to a feeding unit. Here they are guided into position and cut into the exact size for each pad. This needs to be accurate, because the top sheet, core, and back sheet must match perfectly. If it is not, then the pads will not work well and not

2. satisfy the needs. The feeding unit is controlled by robots or motors which makes the process fast and precise. Forming Unit The next component is the forming unit. Once the layers are cut and aligned, they enter the forming unit. Here the absorbent core is put in the middle between the top and back layers such as sandwich. The machine uses heat and pressure to bind these layers together gently. This helps keep the absorbent core in place, so the pad works correctly during use. Sealing and Edge Finishing The formed pads then go to the sealing unit. In this part, hot air, adhesive, or ultrasonic tools seal the edges. This performs the sealing process and should be done properly to avoid leaks and stop the layers from coming apart. The machine also cuts off extra material neatly so that it can give an accurate and desired shape to the sanitary pad. Embossing and Sterilization These are the extra features in many machines. Many modern machines do embossing, which means adding patterns on the pad surface. In sanitary pad making machines, the feature of embossing helps absorb blood faster and evenly. Some advanced machines that one can use for this is a UV light chamber for sterilization. The use of sterilization is important because UV light kills microbes and keeps the pad safe and hygienic. Packaging Unit After sealing, pads go to the packaging unit where pads are either packed singly or in sets. In this process, packaging is often done by flow wrap or bagging system. For this, businesses use fully automatic machines that can pack pads at high speed. This will be helpful in preparing them for sale while maintaining hygiene and quality. These machines use sensors to ensure that each pad is packed correctly without damage. Along with this, other parts of packaging are done such as labels, batch numbers, and manufacturing dates are printed. Finally, the packed pads are collected and arranged in cartons for easy transport and storage. Quality Control and Waste Collection These machines have quality control systems to check each pad. During the process of quality control, the main aim is to make every sanitary pad test of high quality. These machines look for wrong shapes, torn edges, missing layers, or poor seals. If pads are not good then they can be removed automatically. Also, there’s a waste collector that gathers trimmed edges and leftover material to keep the factory clean and prevent material loss. In addition to this, high-speed cameras or sensors help in spotting tiny defects quickly. This system saves time and increases overall production efficiency. It also ensures that only perfect pads reach the packaging stage. Control Panel and Automation

3. A sanitary pad making machine fully automatic uses modern controls. These include touchscreen panel, PLC (program logic controller), and servo motors. Operators who are operating the machine set the pad size, speed, and layers through the touch panel. As it is a fully automatic machine, it repeats the process precisely. Automation of the machine indicates high speed, consistent quality, and less human error. The system can store multiple pad designs for quick changeover. Align with this, there are features like alarms and messages that will appear on the screen if there’s any problem. These machines let the operators monitor real-time data for output count and running speed. Production Speed and Capacity These automatic machines are fast and can produce large quantities in just a few minutes. Some can make 80–150 pads per minute, and some high-end machines can make 120 pads per minute or even more. This kind of speed is beneficial for big production units. Also, it can help businesses to lower the sanitary pads manufacturing machine price per pad. Sanitary Pads Manufacturing Machine Price If you are planning to start a sanitary pad production unit, you might want to know the sanitary pads manufacturing machine price. Well, the cost of the machine will depend on the type of machine, its features and production capacity. Price of manual small-scale machine, semi-automatic machines and automatic machines will be different. Sanitary pad making machines fully automatic will have higher cost. These fully automatic sanitary pads making machines are expensive but highly efficient and high performing. Conclusion So, this is how a fully automatic sanitary pad making machine works. It is found in big production units and is used as a smart machine. It uses modern technology to make pads quickly and precisely. The sanitary pads manufacturing machine price may look high in the beginning, but it helps in saving money in the long run. Keywords-sanitary pads manufacturing machine price, sanitary pad making machine fully automatic