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PVC Pipe production machines in Europe by Unibell

PVC Pipe production machines in Europe by Unibell

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PVC Pipe production machines in Europe by Unibell

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  1. Unibell Corporation Ltd. Bulgaria is a flagship venture company under Unibell Group headquartered in Europe, having expertise in field of plastic processing machineries. We are leading manufacturer, exporter and supplier of plastic processing machinery with versatile segment of highly equipped advanced technology machineries. Due to our constant commitment to extrusion technology, we have emerged as a leading manufacturer of machinery for PVC pipes, HDPE pipes, Inline drip irrigation pipes, PVC compounding, Reprocessing, PPR Pipes, PVC profiles, Cable coating, LLDPE pipes, CPVC pipes and many others for a wide range of extrusion processes. Our products incorporate user- friendly operations and controls, including parts that resist wear and tear and conform to prescribed specifications of plastic manufacturing units. We adopt strict quality control norms right from the procurement of raw materials, and keep sticking to it till the dispatch of machinery. Every product is stringently tested on relevant parameters and passes through the supervision of experts at several stages. We have clientele in both domestic and international markets, and we serve them with unconditional support. We have set up a wide manufacturing unit which is equipped with research and development lab and all our efforts are made to fabricate and develop plastic extrusion plants and injection molding machines as per international standards. We are fully committed to design the latest range and abide by the fair business policy to face techno commercial challenges of the current & future industry trends. The products are exported to many countries like Bahamas, Cuba, Denmark, England, France, Ireland, the Netherlands, Nigeria, St. Lucia, St. Maarten, Scotland, Switzerland, Austria, Russia, Germany, Ukraine, Italy, Kosovo, Macedonia, Turkey, Greece, Albania, UK, Belgium, Belarus, Georgia, Spain, Hungary, Romania, Bulgaria, Canada, USA, New Zealand, UAE, China, Singapore, India, Thailand, Srilanka, Egypt, South Africa, Israel, CIS and Australia. Core Values Constant development Need-oriented solution Undeterred commitment towards client's satisfaction Transparent approach Future readiness Superior Customer Service Our technical experts are always ready to assist customers on specific problems related to machinery operation and maintenance. Our field technicians are just a call away and are quite capable to attend to any urgent requirement for service. We provide support and service in the following areas : Project planning Installation and commissioning Plant operation Routine maintenance Manpower support User training Spare parts Manuals PVC Pipe Plant Accessories and machineries

  2. Pipe slotting machine Threading lathe machine SWR Socketing machine (RINGFIT) SWR Socketing machine (SELFIT) PVC Pipe slotting machine Inline pipe printing machine Coiler Jockey extruder Scrap grinder PVC Compound Mixer PVC pipe cutter Granule cutter Pulveriser Fields of Application Sewage Drainage, Domestic Plumbing, Tube Well Casing, Industrial Waste, Chemical Drain, Micro Irrigation, Door-Window Profiles, Electrical Casings & Capping, Electrical Conduits, Garden Tube, Borewell Filter, PVC Transparent Pipe, Agriculture. MACHINERIES Unibell Europe Single or Twin Screw Extruders are crucial for the efficient extrusion of quality PVC pipes. A wide range of products are made on these extruders. They are offered with Screw diameters 52 mm to 168 mm to give output ranges from 50 to 2,000 kgs/hr. SINGLE SCREW PVC – U PIPE & PROFILE PLANT MODEL EXTRUDER DRIVE LD RATIO MAX OUTPUT (KGs) PIPE RANGE (mm) UE 65 UPVC 11 KW AC 24:1 UE 75 UPVC 15 KW AC 24:1 UE 90 UPVC 30 KW AC 24:1 50 80 100 16-75 16-110 20-160 Sigle Screw Extruder UNIBELL - PVC PIPE PLANT - SINGLE SCREW EXTRUDER Unibell Bulgaria provides its PVC Pipe Plant-Single Screw Extruder for pipe and profile extrusion lines for manufacturing rigid and flexible pipes and conduit. The Unibell Bulgaria Single Screw Extruder is also used extensively in sprinkler systems for agricultural purposes, water sewage supply chemical applications in PVC/PE and others. Unibell Bulgaria single screw extruder line comes in four machine models as UE 65, UE 75, UE 90 and UE 100. Product Description Our PVC pipe plant single screw extruder available in various models as UE 65, UE 75, UE 90 and UE 100 works at different performance levels. The models works at different capacities of minimum, maximum pipe OD (mm), max plasticizing capacity (kg/hr) and screw speed variation (rpm). Salient Features of Single Screw Extruder Single Screw Extruders comes in extensive range of extruders with screw diameters varying between from 20mm to 150mm. Unibell PVC Pipe Plant-Single Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe

  3. and it performs consistent melt homogeneity, excellent and efficient process control and stability for unmatched end-product quality and delivery. It is designed to work according to all pelletized materials. Output rate for polyolefins up to 450 Kg/hr. SECTIONS OF SINGLE SCREW EXTRUDER DIE HEAD Die head for smaller sizes of pipe varies between 16mm - 50 mm provide d with stainless steel spider. Die head for bigger sizes of pipe varies between 40mm - 160mm equipped with stainless steel spider. COOLING UNIT Vacuum tank for smaller sizes of pipe varies between 16mm - 50mm for better controlled output and exact dimensions of the pipe. Water tank is provided with both the options sprays and without sprays for cooling of the pipe. CATERPULLER Drive is given through separate geared motor for both the rollers of the haul off. It prevents wrinkles on pipe and gives smooth flow of the pipe. CUTTING SAW Equipped with pneumatic cylinder for better holding. Limit switch is provided to gauge the preset length of the pipe. TIPPING CHUTE Equipped with pneumatic cylinder for better holding. Limit switch is provided to gauge the preset length of the pipe PVC pipe plant-single screw extruder. TWIN SCREWPVC- U PIPE & PROFILE EXTRUDER MODEL EXTRUDER DRIVE LD RATIO MAX OUTPUT PIPE RANGE (mm) UE 52 UPVC 11KW AC 18:1 UE 65 UPVC 18 KW AC 18:1 UE 65/1 UPVC 30 KW AC 22:1 UE 68 UPVC 37 KW AC 28:1 UE 90 UPVC 56 KW AC 22:1 UE 92 UPVC 75 KW AC 28:1 120 200 250 350 450 700 16 - 110 19 - 200 50 - 200 50-250 50 - 315 110 - 450 Twin Screw Extruder UNIBELL PVC PIPE PLANT - CONICAL TWIN SCREW EXTRUDER (Single Pipe) Unibell Conical Twin Screw Extruder for two die is made of high grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, UE 45/90, UE/51/105, UE 65/132, UE 80/156, UE 92/188.

  4. Product Description Unibell Conical twin screw extruder in the range of PVC pipe plant is available in models UE 45/90, UE/51/105, UE 65/132, UE 80/156 and UE 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC Salient Features of Single Screw Extruder Single Screw Extruders comes in extensive range of extruders with screw diameters varying between from 20mm to 150mm. Unibell PVC Pipe Plant-Single Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control and stability for unmatched end- product quality and delivery. It is designed to work according to all pelletized materials. Output rate for polyolefins up to 450 Kg/hr. DIE HEAD Die Head is made of high carbon content forged alloy steel for better life and performance. SPRAY BATH Intensive cooling of the pipe with the help of numbers of spray nozzles. Axial adjustment of tank on slide rails with locking arrangement. Self cleaning type spray nozzles with wide opening for intensive cooling of the pipe. Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe. PNEUAMTIC HAUL OFF Twin and Multi Track system Track can be adjusted for different sizes of pipes 20mm to 315 mm Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive. Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe. V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe. PLANETARY CUTTING SAW Planetary saw blade cutting for pipe dia upto 315 mm UPVC chamefering rotary cutting. Cutting is PLC controlled. Saw dust powder sucking device. Special hard alloy saw blade employed to cut heavy caliber thick wall pipes. AUTOMATIC CUTTING UNIT UPTO 200 MM Carborundum cutter for less wastage during cutting. Smoot and clean cut are ensured with the conical twin screw extruder

  5. All movement are equipped with pneumatic cylinders. Clamping force can be adjusted to accommodate different wall thickness. Limit switch is provided to sense particular length. TIPPING CHUTE Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production . LABORATORY EQUIPMENTS Unibell Corporation Ltd. Bulgaria offers laboratory equipments for industries who are engaged in manufacturing of different material and segments of pipes like HDPE , MDPE , PPR , RPVC , UPVC , SWR, CPVC , FRP/GRP , Electrical Conduits, etc. Growth and production of an industry depends how fast & efficiently material is tested. Plastic testing machines play major in achieving the above objective. Product List These models are suitable for this industries like Pipes : HDPE , MDPE , PPR , RPVC , UPVC , SWR, CPVC , FRP/GRP , Electrical Conduits , Etc... Digital / Computerized Hydro Pressure Testing Machine Dumbbell Die Melt Flow Indexer (M.F.I.) Hot Water Bath Universal Tensile Testing Machine Cool Water Bath Carbon Black Content Test Apparatus Hot / Cold Water Bath Carbon Black Dispersion Tester Reversion Oil Bath ( Reversion Test Apparatus) H.D.T. ( Hot Deformation Tester) Sheet Molding Press V.S.P. Tester ( Vicat Softening Point Test Apparatus) Lab Molding Press Motorized Notch Cutter Melting Point Apparatus Counter Cutter. ( Sample Preparation For Tensile Test) Pipe Notch Cutter Impact Tester For Pipes Malfunctioning Machine Opacity Tester End Fittings Density Test Apparatus Pipe Chamfering Machine E.S.C.R. ( Environment Stress Cracking Resistance Tester) Pipe Threading Machine Muffle Furnace Air Circulating Oven / Hot Air oven Humidity Chamber DSC / OIT Test Apparatus Conditioning Chamber Compression Tester

  6. Freezer ( Zero Degree Chamber) Pipe Burst Tester Collapse Test Apparatus High Voltage Tester.( H.V. Tester ) Gauges Crush Tester Flammability Chamber Gauges For Conduit Pipes Ball Point Impact Tester. Bending Test Apparatus Thermal Tester. Dumbbell Press Emitting Flow Rate Checking Machine. B.O.D. Incubator Lab Micrometer. Vacuum Oven Online Thickness Measuring Devise. Lab Mixer Unibell Corporation Ltd. jk. Fondovi Gilista bl.3 vh.B et.3 ap.40, Sofia 1233 Bulgaria Tel: +359899178710 Email: info@unibell-corp.eu / vp@unibell-corp.eu Website: www.unibell-corp.eu

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