The Undeniable Benefits of Combining Facility Automation and FIBCs

3. The Undeniable Benefits of Combining Facility Automation and FIBCs Manufacturers are increasingly adopting FIBCs (Flexible Intermediate Bulk Containers) or Bulk Bags for storing and transporting dry bulk ingredients. The benefits are undeniable – including savings in ingredient costs, warehousing, material handling, and transportation. However, using traditional methods to fill, transport, and discharge FIBC bags can sometimes fall short in terms of efficiency or safety. Facility automation is a game-changer that can address this issue, helping drive bigger returns on your investment.

4. Let’s explore the benefits of combining facility automation and FIBCs. Automated Filling and Discharge Systems The maximum benefits of bulk bags can be realised when facility automation is applied at key points in the bulk bag handling process. Automated filling systems or bagging systems can quickly fill bags as part of a conveyor line. These systems are faster than traditional manual filling and also safer. Automatic fillers can initiate a fully automated fill cycle just at the press of one button. Steps like inflating the spout collar and bag, starting the flow, dribble feed, vibrate, final densification and auto loop release if all automated, resulting in a much higher throughput rate than manual filling. It is suggested to add such automation solutions to your FIBC filling process. Automated discharge systems, also called unloaders, are commonly used in manufacturing and material handling processes. These automation discharge solutions use forklift attachments to secure the FIBC handles, making it easy to discharge the contents of the bags. Such automation can significantly improve speed and safety in operations.

5. Automated Conveyor and Transport Systems Automated conveyor and transport solutions like belts, pneumatic systems, and roller systems are all designed to make the material move quicker and safer throughout a facility. Automated Guided Vehicles (AGVs) are unmanned forklifts that can be programmed to move palletized loads off the roller conveyor. AGVs offer several benefits over traditional forklifts, like a smaller footprint, reduced labour cost, and precise load positioning.

6. Palletizing Solutions Bulk bags are palletized before transportation to ensure the contents are secure and enable handlers to stack and handle the bags easily. Palletizing FIBCs manually can be a time-consuming process with potential safety issues. An automatic pallet dispenser can be easily integrated into an FIBC filling line to speed up the process considerably and eliminate waste materials. Combine your use of FIBCs with facility automation equipment to significantly increase the speed and safety of filling, transporting, and discharging bulk products. Instead of automating the entire operations all at once, consider adding automation equipment to critical areas of your system to achieve significant improvements. Are you wondering where to start? Talking to a reputed and experienced FIBC supplier can help. At Umasree Texplast, our experts are here to assist you in choosing the right FIBC and how it can be integrated with facility automation to maximize your business benefits.

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