10 Types of Industrial Automation Control Systems and Applications in 2023

1. 10 Types of Industrial Automation Control Systems and Applications in 2023 Industrial control panels are used to run machines and equipment that are made of moving parts. There are specific devices built into the systems that give the industrial operator control over the machinery, and the systems are made to work with a certain configuration of equipment. The National Electric Code says that an industrial electric control panel must have at least two control circuit components, power circuit components, or a combination of both. These components must be housed in an open panel or enclosure. Some of the industrial control equipment that might be in these pre-wired and pre-assembled panels are relays, motor controllers, and switches.

2. Processes that are automated and controlled by computers and industrial control panels are used a lot in modern manufacturing. Switches, relays, and circuit breakers are just some of the electrical parts that are connected by a network of wires that control and monitor machinery and equipment in factories. Different Kinds of Industrial Control Panels INDUSTRIAL AUTOMATION SYSTEMS (IACS) The term "Industrial Automation & Control Systems' ' is a mechanical componentwhich is used to describe the wide range of methods that are employed to automate and regulate production facilities. Several sectors routinely employ IACS, including production, oil and gas extraction, and electricity generation. & CONTROL

3. Automating mundane activities and keeping tabs on machinery's health in real time, they help make manufacturing more productive, risk-free, and reliable. As an added bonus, they can also collect and analyze data for better process optimization and more well-informed decision-making. PROGRAMMABLE LOGIC CONTROLLER (PLC) Programmable logic controllers are electrical control equipment that run programmable software to manage and automate factory functions. They can be told to track inputs and outputs, control actuators, and share information with other devices. PLCs are used a lot in the manufacturing, food processing, and water purification industries. Automation and precise control are very helpful for things like assembly line automation, conveyor systems, and packing equipment.

4. RELAY-BASED CONTROL PANELS Electrical relays are installed in control panels as an automation system to regulate Connecting these relays together creates a control circuit that can be used to operate machinery like motors and valves. They are frequently used for lighting, HVAC, and pump systems that just need on/off control. SUPERVISORY CONTROL ACQUISITION (SCADA) Various control and automation companies manufacture simplified control and data acquisition systems that are used for remote monitoring and management of manufacturing operations. Large-scale industrial operations including power generation and distribution, transportation networks frequently use them for monitoring and control. HUMAN-MACHINE INTERFACE (HMI) factory operations. AND DATA water treatment, and

5. An HMI is a control panel used in factories that connects humans to machines and other automated systems. Human- machine interfaces are utilized widely in many fields, including the production, processing, and distribution of food and drink, as well as the management of water treatment facilities. DISTRIBUTED CONTROL SYSTEMS (DCS) Distributed control systemfor industrial automation systems employs a decentralized design to manage and automate production lines and other factory functions. Large-scale industrial applications, such as chemical plants, oil refineries, and power plants, frequently employ DCS.

6. In addition to coordinating the activities of various process units, real-time monitoring of equipment status, and performance optimization are all within their purview because of their sophisticated architecture. PROGRAMMABLE AUTOMATION CONTROLLERS (PAC) In the industrial world, programmable automation controllers merge the capabilities of programmable logic controllers and personal computers. PACs see widespread use in production, food processing, and water purification facilities. Their superior control and automation is especially valuable in commercial applications like machine and process control. INDUSTRIAL PC (IPC) An industrial personal computer (IPC) is a personal computer modified for usage in factories and other manufacturing facilities. A distributed control system or an industrial automation and control system can use IPCs, or they can be used independently.

7. MOTOR CONTROL CENTERS (MCC) Motor Control Centers regulate and safeguard electric motors. A wide variety of sectors, including the manufacturing, oil & gas, and electricity generation sectors, regularly employ MCCs. In machinery like conveyors, pumps, and fans, they regulate and safeguard the motors. To keep the motors running safely and reliably, they have protections against over-current, short-circuit, and ground faults.

8. A Guide to Buying an Industrial Control Panel Several considerations must be made when selecting a control panel to guarantee that it is suitable for the intended use and market. Some examples are: Application and industry: For a sophisticated production line, a programmable logic controller would be the ideal option, whereas a relay-based control panel might be better for a straightforward lighting system. Size and complexity of the system: The selection of the control panel will also be influenced by the scale and complexity of the manufacturing process. While a distributed control system or industrial automation and control system may be necessary for a large, complicated system, a programmable logic controller or relay control panel may suffice for a smaller, simpler system. Budget and cost considerations: It is also crucial to think about how much money you have available when picking out an industrial control panel.

9. Because of the high cost of some control systems, it is crucial to select a panel that is both affordable and suitable for the intended purpose and relevant industry standards. When deciding on and implementing an industrial control panel, it is essential to seek professional consultation and installation. Southern Controls, Inc. guarantees a correct installation and operation, as it needs expert knowledge and skill. It's important to consult with experts and specialists in the field to make sure the suitable industrial control panel is selected, installed, and set up. Reference: https://medium.com/@salessoutherncontrols/10-types-of- industrial-automation-control-systems-and-applications-in- 2023-60a61e042fb0