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Meltblown Non-woven fabric can be found in air, liquid filter materials, isolation materials, absorption materials, mask materials, thermal insulation materials, oil-absorbing materials, and wiping cloths, among other applications.
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What is the meltblown fabric that the world is looking for in 2022?
The ‘heart’ of N95 masks and the entire filtration and healthcare industry’s core instrument against this battle against the COVID pandemic is the Meltblown nonwoven fabric. Melt blown nonwovensare mostly composed of polypropylene, with fiber diameters ranging from 1 to 5 microns. There are a lot of voids, fluffy structures, and anti-wrinkle properties. The unique structure of melt blown fabric offers outstanding filtration, shielding, heat insulation, and oil absorption thanks to these ultra-fine fibres with a distinctive non-woven vascular microstructure that increases the quantity and surface area of fibers per unit area. Meltblown Non-woven fabric can be found in air, liquid filter materials, isolation materials, absorption materials, mask materials, thermal insulation materials, oil-absorbing materials, and wiping cloths, among other applications. Melt blown fabric production steps include polymer feeding, melt extrusion, fiber formation, fiber cooling, net formation, and textile strengthening.
Scope of application • Medical Nonwoven: Surgical gowns, protective garments, disinfection wraps, masks, diapers, sanitary napkins, and other medical and health cloths; • Meltblown Nonwoven as Home or Interlining Fabric: Fabric for home decorating, such as wall hangings, tablecloths, bedsheets, and bedspreads; • Meltblown as Garment cloth: lining, adhesive lining, wadding, shaped cotton, synthetic leather base cloth, and so on. • Meltblown as Filter fabric, insulating fabric, cement packaging bag, geotextile, covering fabric, and other industrial fabrics; • Agricultural cloth, such as crop protection, seedling rearing, irrigation, and thermal insulation curtains; • Other materials include space cotton, thermal insulation materials, linoleum, cigarette filters, tea bags, and other similar items.
Medical Nonwovens – Core component of Surgical/N95 Mask filter media The “heart” of medical surgical masks and N95 masks is meltblown fabric. Medical-surgical masks and N95 masks commonly use a multilayer construction known as the SMS structure, with single-layer spun-bond layers (S) on the inner and outer sides and a melt-blown layer (M) in the centre that can be separated into single or multiple layers. Flat masks are commonly made of PP spunbond+ meltblown+ PP spunbond, but one layer can be substituted with staple fibre to improve skin feel. PET polyester needle punched cotton + melt-blown + needle punched cotton or PP spun-bond nonwoven are used for three-dimensional cup masks. The outside layer is a waterproof nonwoven fabric that is primarily utilized to shield the droplets sprayed by the patient; The intermediate melt-blown layer is a specially processed melt-blown fabric with outstanding filtering, shielding, heat insulation, and oil absorption capabilities. The outer layer is made of standard nonwoven fabric, while the inner layer is made of melt blown fabric.