Team Members: Laura Locke, ISE Gorang Gandhi, EE Jeffrey Thomas, CEN Jose Garcia, CEE Robert Hay, ME Jeffry Lee, M - PowerPoint PPT Presentation

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Team Members: Laura Locke, ISE Gorang Gandhi, EE Jeffrey Thomas, CEN Jose Garcia, CEE Robert Hay, ME Jeffry Lee, M PowerPoint Presentation
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Team Members: Laura Locke, ISE Gorang Gandhi, EE Jeffrey Thomas, CEN Jose Garcia, CEE Robert Hay, ME Jeffry Lee, M

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Presentation Transcript

    3. Project Overview

    4. General Background BIC Graphic USA is a leading supplier of custom imprinted products Products include: Pens Lighters Magnets Mouse Pads Sticky Notes Non-Adhesive Memo Pads

    5. Problem Formulation Objective: Design and develop an automated digital printing system to replace the current screen printing process. Design Constraints: Surplus CRS F3 robotic arm with 6 DOF Surplus Epson Stylus Pro 7000 Printer Visual Basic Order Entry Software Prototype Budget

    6. Requirements and Specifications

    7. System Architecture

    8. Component Descriptions

    9. Control System Programmable Logic Controller (PLC): Allen Bradley SLC 5/03 Inputs: Proximity sensors, Smart Eye sensors Outputs: Solenoid valves Communication: PC (RSLinx), Robot (I/O), Motor Controller (I/O), Printer (none)

    10. PLC Software Code Generation: RSLogix 500- 60 rungs Testing: Remote Run Mode on each subsystem Divisions: WIP, Loading, Printing, Rotating, Unloading, and FG Fault Handling: ESTOP, Timers for robot, servo motor, printer, cube detection, and cube rotation

    11. Visual Basic PLC Simulation

    12. Visual Basic - Graphical User Interface

    13. Robotic Arm Hardware Robotic Arm: CRS F3 Controller: C500C Teaching Pendant (manual control) Software Robcomm3 RAPL-3 programming Language Communication Digital I/O port to send and receive bits

    14. Custom End Effector

    15. WIP/Finished Goods Area

    16. Faro Arm CMM - Printer Dimensions

    17. Modified Wide Format Printer

    18. Printing Fixture

    19. Printing Fixture/Linear Slide

    20. Pro/E Model - Completed System

    21. System Video

    22. System Video

    23. System Testing

    24. System Specifications Testing Results Robust imageRobust image

    25. Business Case

    26. Business Case Assumptions Forecast Period: 5 years Development Costs: liaison cost, initial project cost, material cost, and fabrication cost Manufacturing Costs: cost of blank cube, cost of ink, operator cost, maintenance cost, overhead costs, and art room cost Avg Amt of Art Room Time: 30 min/order Number of Production Days: 250/year Surplus BIC Components are Sunk Costs

    27. Business Case Summary

    28. Future Expansion

    29. Acknowledgements Special thanks to: Our liaison engineers from BIC Ray, Rick, Paul, and Steve Dr. Crane Dr. Gugel Gary Scheiffele Ron Brown Mike Braddock Andrew Stanfill for all your support and expertise.

    30. QUESTIONS?