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How Copper Fittings Are Made

This image captures a quality control inspector measuring a copper fitting using a vernier caliper in an industrial environment. The inspectoru2019s hands, covered with gray protective gloves, carefully hold a polished copper elbow fitting to ensure precision and accuracy in dimensions. In the background, several other copper fittings are slightly blurred, emphasizing the focus on the measurement process. The image highlights the importance of accuracy, quality assurance, and craftsmanship in copper fittings manufacturing.

Metrock
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How Copper Fittings Are Made

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  1. How Copper Fittings Are Made | Inside the Manufacturing Process Created by: Metrock Steel Industries www.metrocksteel.com

  2. Have you ever wondered how Copper Fittings are made? Let’s take a closer look at the process behind these essential components.

  3. Step 1: Raw Material Selection The journey begins with selecting high-quality copper cathodes or copper billets – the foundation of every durable fitting.

  4. Step 2: Melting & Casting In the melting and casting process, raw copper is heated to extremely high temperatures until it becomes molten. The molten copper is then carefully poured into molds and cast into hollow tubes or solid rods. This step ensures uniform composition, strength, and purity, preparing the copper for further shaping, extrusion, or machining in the next stages of production.

  5. Step 3: Extrusion & Shaping During the extrusion and shaping process, heated copper billets are forced through specially designed dies to form tubes, rods, and bars with precise dimensions. This process ensures uniform thickness, smooth surfaces, and consistent mechanical properties, resulting in high-quality copper products ready for industrial applications.

  6. Step 4: Forming the Fittings Using advanced forming machines, tubes are cut, bent, and pressed into different fitting shapes — elbows, tees, couplings, and more.

  7. Step 5: Annealing & Cooling To enhance flexibility and durability, fittings are annealed — heated and slowly cooled under controlled conditions.

  8. Step 6: Cleaning & Polishing In this stage, each fitting undergoes thorough cleaning and deburring to remove any surface impurities or sharp edges. The components are then polished to achieve a smooth, flawless finish, enhancing both their appearance and corrosion resistance for superior performance in demanding applications.

  9. Step 7: Quality Inspection Every fitting goes through strict quality checks for size, pressure resistance, and leak- proof performance.

  10. Step 8: Packaging & Dispatch Finally, the fittings are carefully packed and shipped across India and worldwide.

  11. Conclusion Precision, strength, and reliability — that’s what defines every copper fitting made with care and craftsmanship.

  12. CONTACT INFORMATION: +91 82914 82942 www.metrocksteel.com sales@metrocksteel.com Office No.10, 1st Floor, 7 Kikabhai Mansion, Kika Street, Gulalwadi Circle, Girgaon, Mumbai - 400004

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