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NX-ERA Xpress PLC – Precision Engineering for High-Speed Flying Shear Machines (1)

Messungu2019s NX-ERA Xpress PLC is engineered for high-speed flying shear machines, delivering unmatched precision and reliability in cut-to-length operations. By combining real-time encoder synchronization, advanced motion control algorithms, and built-in PID regulation, it ensures consistent accuracy even at variable production speeds. Designed for steel, aluminum, copper, tube, and wire processing lines, the Xpress PLC reduces scrap, minimizes mechanical wear, and enables faster changeovers through flexible recipe management. With seamless integration to HMIs, SCADA, and support for industrial

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NX-ERA Xpress PLC – Precision Engineering for High-Speed Flying Shear Machines (1)

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  1. www.messungautomation.co.in NX-ERA XPRESS PLC – PRECISION ENGINEERING FOR HIGH-SPEED FLYING SHEAR MACHINES Delivering real-time synchronization and cut-to-length accuracy for steel, tube, and sheet processing lines.

  2. www.messungautomation.co.in INTRODUCTION Precision and efficiency define the success of continuous production lines. Messung’s NX-ERA Xpress PLC brings advanced motion control and synchronization to flying shear machines, ensuring superior accuracy, reduced scrap, and Industry 4.0 readiness. ● Delivers accurate cut-to-length without interrupting material flow ● Widely used in rolling mills, tube mills, and steel processing ● Real-time synchronization reduces mechanical stress and downtime ● Boosts productivity with smart, connected control

  3. www.messungautomation.co.in CHALLENGES IN CONVENTIONAL FLYING SHEAR SYSTEMS ● Mechanical synchronization causes backlash, lag, and cutting inaccuracies ● Lack of encoder feedback limits precision at high line speeds ● Continuous stress increases wear on blades, couplings, and assemblies ● Minimal automation integration, no support for modern PLC protocols

  4. www.messungautomation.co.in WHY PLC CONTROL IS ESSENTIAL ● Processes high-speed encoder feedback for precise blade timing ● Real-time motion control maintains accuracy at variable line speeds ● Flexible IEC 61131-3 programming enables quick recipe changes ● Integrated diagnostics, PID controllers, and safety interlocks minimize downtime

  5. www.messungautomation.co.in OVERVIEW OF NX-ERA XPRESS PLC ● High-performance, compact, and cost-efficient PLC architecture ● Built on the CODESYS platform with high-speed counters and encoder inputs ● Supports EtherNet/IP, PROFINET, Modbus TCP, MQTT, CANopen ● Conformal-coated hardware ensures reliability in harsh shop-floor environments

  6. www.messungautomation.co.in KEY FEATURES & BENEFITS ● PID control ensures smooth, stable motor speed regulation ● Recipe management allows fast product changeovers without stoppages ● Advanced diagnostics and predictive maintenance improve reliability ● Industry 4.0 ready with IoT connectivity and smart PLC integration

  7. Applications of NX-ERA Xpress PLC www.messungautomation.co.in ● Steel rolling mills – bar and rod cutting with high-speed encoder feedback ● Tube and pipe plants – dynamic control for variable diameters and thicknesses ● Sheet cutting lines – real-time conveyor synchronization forprecision cutting ● Wire, cable, aluminum, and copper industries – robust PLC performance in demanding environments

  8. CONCLUSION www.messungautomation.co.in ● Achieve consistent cut-to-length accuracy ● Reduce scrap, downtime, and maintenance costs ● Unlock smarter,connected, and future-ready automation Messung’s NX-ERA Xpress PLC redefines high-speed cutting with intelligent synchronization and advanced PLC automation. It ensures precision, scalability, and Industry 4.0 connectivity for modern production lines.

  9. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619 | E: info@messung.com www.messungautomation.co.in THANK YOU.

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