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Messung Smart Crane Monitoring

Messung harnesses its decades of experience in industrial automation to custom design and manufacture Industrial Automation Solutions for varied equipment in diverse application areas.<br><br>Messungu2019s cutting-edge technology in PLC systems, Remote I/Os, enables high-performance, flexible machines that are information-enabled, and easy to integrate. They deliver real-timed diagnostics and maximise control, optimising safety, speed, productivity and efficiencies u2013 for the competitive edge.

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Messung Smart Crane Monitoring

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  1. SMART CRANE MONITORING WITH XMPRO PLC AND IIOT: REAL-TIME INSIGHTS FOR SAFER AND SMARTER OPERATIONS www.messungautomation.co.in

  2. Introduction In modern industrial automation, efficiency and intelligence define success. Messung’s NX-ERA PLCs empower industries with seamless control, connectivity, and real-time decision-making. • Cranes power material movement across industries • Safety, uptime, and efficiency remain key challenges • Traditional monitoring is outdated and reactive • XMPRO PLC with IIoT enables real-time, data-driven crane operations www.messungautomation.co.in

  3. What is a Smart Crane IIoT System? • Integration of sensors, PLCs, VFDs, and cloud connectivity • Continuous monitoring of load, VFD status, and relay activity • Data streamed to cloud platforms (AWS) via MQTT • Enables predictive diagnostics, energy optimisation, and remote monitoring www.messungautomation.co.in

  4. Common Challenges in Traditional Crane Monitoring • Manual data logging → prone to errors • Lack of real-time visibility → delayed detection • No predictive maintenance → frequent breakdowns • Overload risks and sudden stoppages www.messungautomation.co.in

  5. Benefits of IIoT in Crane Automation • Improved safety with real-time load and relay monitoring • Reduced downtime through predictive maintenance • Enhanced efficiency with energy-optimised VFD integration • Remote monitoring and control from anywhere • Significant cost savings in maintenance and operations www.messungautomation.co.in

  6. Architecture and System Components • PLC & Modules – XMPRO-17-ADT main CPU + XM-DI16 expansion • Sensor Integration – Load cells, relays, safety interlocks, VFDs via Modbus • MQTT Communication – Live data streams to AWS for analytics • Panel Setup – Stable power, mapped terminals, safety-compliant design www.messungautomation.co.in

  7. PLC Programming & Data Mapping • Application logic for real-time data acquisition • Continuous load monitoring through load cells • VFD Modbus registers for speed, voltage, frequency, power, and fault codes • Enables predictive maintenance and energy optimisation www.messungautomation.co.in

  8. Conclusion • Transforms crane operations into a smart, connected ecosystem • Real-time visibility → safer lifts and predictive maintenance • Energy-optimised operations → lower costs and higher ROI • Built for Industry 4.0 with Messung’s proven automation expertise With NX-ERA PLCs, Messung enables industries to go beyond automationand achieve true transformation. The journey to smarter, future ready control begins here. www.messungautomation.co.in

  9. THANK YOU. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619 | E: info@messung.com www.messungautomation.co.in

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