How NX-ERA Premium PLCs Revolutionise Textile Singeing Operations

1. HOW NX-ERA PREMIUM PLCS REVOLUTIONISE TEXTILE SINGEING OPERATIONS www.messungautomation.co.in

2. In textile manufacturing, quality reigns supreme. A single misstep can lead to product rejection, brand erosion, and lost customer trust. Among the most critical finishing steps is singeing-a process that removes surface fibres using controlled gas flames. This is whereMessung Industrial Automationmakes a difference. Our NX-ERA Premium PLCsgo beyond automation—they transform singeing into a symphony of precision, speed, safety, and intelligence. Let’s explore how this advanced Programmable Logic Controller is quietly powering a revolution in textile processing. www.messungautomation.co.in

3. Textile Singeing: The First Touch of Refinement Singeing is a thermal pre-treatment that burnsoff surface fuzz or protruding fibres using gas flames. It preps the fabric for dyeing or printing, ensuring better penetration and clarity. Key benefits include:• Enhanced dye absorption and print quality• Smooth texture and premium fabric feel• Reduced pilling, improved durability• Less lint-ideal for cleanroom or medical textiles • Compliance with international export standards Done right, singeing transforms raw textiles into high-value materials. www.messungautomation.co.in

4. The Complexity Behind Singeing might seem simple, but it demandssplit-second control over multiple variables: Key benefits include: • Flame intensity and width must adjust to fabric type• Temperature needs precise monitoring to prevent scorching• Fabric speed influences flame exposure• Safety systems must detect flame failure, leaks, and more• Quick changeovers demand flexibility with minimal downtime• Compliance with international export standards Older relay-based or basic PLC systems lackthe real-time control, feedback, and flexibilityneeded for modern singeing. www.messungautomation.co.in

5. The Rise of NX-ERA Premium PLCs by Messung To meet these demands, we developedNX-ERA Premium PLCs-a high-speed, modular systemtailored for mission-critical tasks like singeing What makes NX-ERA “Premium”? • Advanced CPU with nanosecond scan cycles• Real-time analogue and digital I/O processing• PID loops for precise temperature regulation• Modbus TCP/IP and other protocols for integration• SCADA-ready for centralised, remote control• Modular I/O scalability for future growth NX-ERA is more than a PLC; it's an intelligent platformbuilt for the heat and pressure of modern textile lines. www.messungsmart.com

6. How NX-ERA Powers Every Element of Singeing Here’s how NX-ERA brings each element of singeingunder perfect control: 1. Flame Control: Real-time modulation of burner intensity and width. 2. Temperature Monitoring: Accurate sensing via pyrometers/IR sensors. 3. Fabric Speed Sync: Controls motors, rollers, and tension in harmony. 4. Built-in Safety: Detects flame issues, gas leaks, and triggers emergency stops. 5. Process Optimisation: Stores fabric-specific flame and temperature recipes.NX-ERA is more than a PLC; it's an intelligent platform Here’s how NX-ERA brings each elementof singeing under perfect control: www.messungautomation.co.in

7. Unified Control with SCADA Integration In today’s textile mills, visibility equals control. NX-ERAintegrates seamlessly with SCADA systems to offer: • Real-time dashboards for flame, speed, and temperature • Historical logs for audits and quality control • Alarms with timestamps for instant diagnosis • Remote troubleshooting across sites • Data-led decisions, not guesswork www.messungautomation.co.in

8. Tangible Benefits for Textile Businesses Upgrading to NX-ERA delivers results you can measure: • Superior product quality • Greater process efficiency • Reduced waste and rejections • Enhanced operator safety • Lower operational costs It’s a strategic shift that boosts competitiveness,especially in export-focused markets. www.messungautomation.co.in

9. The NX-ERA Edge Over Conventional PLCs Basic PLCs were built for basic logic, and that’s where they stop.Today’s singeing machines demand more. Here’s where NX-ERA stands apart: Conventional PLC Limitations: • Limited scalability for complex I/O or multi-sensor integration • Poor compatibility with SCADA or MES platforms • No redundancy, leading to system crashes or halts • Inadequate processing speed for real-time adjustments www.messungautomation.co.in

10. NX-ERA Delivers: • Lightning-fast logic execution for tight control over process parameters • Redundant CPU and power modules for uninterrupted operation • Modular PLC architecturefor scalable, plug-and-play expansion • Open protocol support, including Modbus TCP/IP, for seamless integration with legacy and modern systems Whether you're building a new plant or retrofitting older machinery, NX-ERA adapts effortlessly,making it a smart, long-term investment. www.messungautomation.co.in

11. Conclusion: The Edge That Sets You Apart Singeing marks the beginning of quality in textiles,and with NX-ERA Premium PLCs, it becomes the start of excellence. From ultra-precise flame control to SCADA integration and Industry 4.0 readiness, NX-ERA equips your mill to operate smarter, safer, and faster. Because in textiles, the finest finishes begin with the smoothest starts. www.messungautomation.co.in

12. THANK YOU. Contact us MESSUNG SYSTEMS PVT. LTD. Office No.420, Tower -2,World Trade Center, Kharadi, Pune, India - 411 014. T: +91 9561703619 | E: info@messung.com www.messungautomation.co.in