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  1. D-700 User Manual Rev_03 Firmware V-5.8 D-700 ADVANCED SYNCHRONIZING GENSET CONTROLLER DESCRIPTION COMMUNICATIONS Ethernet port (10/100Mb) GSM-GPRS Internal GPRS modem (optional) Embedded web server Web monitoring Web programming Central Monitoring through internet SMS message sending E-mail sending Free PC software: Rainbow Plus Free Central monitoring (2 years) Modbus RTU through RS-485 Modbus TCP/IP SNMP USB Host USB Device RS-485 port, adjustable baud rate RS-232 Micro SD card slot J1939-CANBUS for electronic engines CANBUS-2 for inter-module communication The D-700 is a next generation synchronizing genset controller combining multi-functionality and wide communication capabilities together with a reliable and low cost design. The unit offers auto-genset learning capability, a first in the industry. The multi-functionality of the unit allows it to be a genset or mains synchronizer, even a parallel to mains controller with soft transfer in both directions. The unit is available with 4.3”TFT color display or 128x64 pixels B/W display. The unit complies and mostly exceeds world’s tightest safety, EMC, vibration and environmental standards for the industrial category. Software features are complete with easy firmware upgrade process through USB port. The Windows based PC software allows monitoring and programming through USB, RS-485, Ethernet and GPRS. The Rainbow Scada web monitoring service allows monitoring and control of an unlimited number of gensets through any web browser. TOPOLOGIES FUNCTIONALITIES 3 phases 4 wires, star 3 phases 4 wires, delta 3 phases 3 wires, delta, 3 CTs 3 phases 3 wires, delta, 2 CTs (L1-L2) 3 phases 3 wires, delta,2 CTs (L1-L3) 2 phases 3 wires, L1-L2 2 phases 3 wires, L1-L3 1 phase 2 wires Multi-genset synchronizer and load share unit Multi genset mains synchronizer Single genset parallel with mains AMF unit with uninterrupted transfer ATS unit with uninterrupted transfer Remote start controller Manual start controller Engine controller Remote display & control unit Waveform display of V & I Harmonic analysis of V & I

  2. D-700 User Manual Rev_03 Firmware V-5.8 COPYRIGHT NOTICE Any unauthorized use or copying of the contents or any part of this document is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. ABOUT THIS DOCUMENT This document describes minimum requirements and necessary steps for the successful installation of the D-700 family units. Follow carefully advices given in the document. These are often good practices for the installation of genset control units which reduce future issues. For all technical queries please contact Datakom at below e-mail address: datakom@datakom.com.tr QUERRIES If additional information to this manual is required, please contact the manufacturer directly at below e- mail address: datakom@datakom.com.tr Please provide following information in order to get answers to any question: - Device model name (see the back panel of the unit), - Complete serial number (see the back panel of the unit), - Firmware version (read from the display screen), - Measuring-circuit voltage and power supply voltage, - Precise description of the query. RELATED DOCUMENTS FILENAME DESCRIPTION 500-Rainbow Installation 500-Rainbow Usage 500-DYNdns account setting 500-Ethernet Configuration 500-GSM Configuration 500-Firmware Update 500-MODBUS 500-snmp_E_34076_D500 500-Rainbow Scada Installation 500-Rainbow Scada Usage Rainbow Plus D-500 D-700 Installation Guide Rainbow Plus D-500 D-700 Usage Guide Dynamic DNS Account Setting for D-500 D-700 Ethernet Configuration Guide for D-500 D-700 GSM Configuration Guide for D-500 D-700 Firmware Update Guide for D-500 D-700 Modbus Application Manual for D-500 D-700 MIB file for SNMP Application of D-500 D-700 Rainbow Scada Installation Guide Rainbow Scada Usage Guide

  3. D-700 User Manual Rev_03 Firmware V-5.8 REVISION HISTORY REVISION 01 02 03 DATE 01.01.2014 19.06.2015 06.05.2016 AUTHOR MH MH MH DESCRIPTION First release, firmware version 4.6 Revised for firmware version 5.4 Revised for firmware version 5.7 TERMINOLOGY CAUTION: Potential risk of injury or death. WARNING: Potential risk of malfunction or material damage. ATTENTION: Useful hints for the understanding of device operation. K20D02-EN - 3 -

  4. D-700 User Manual Rev_03 Firmware V-5.8 ORDERING CODES The D-700 family units are available in various options and peripheral features. Please use below information for ordering the correct version: D700-TFT-M-C-G-T-00 SPARE PARTS Variant 00: standard unit 01...99: customer specific products Family Code With Conformal Coating With Internal GSM-GPRS TFT: color display none: B/W display With Sealing gasket With USB-Host, RS-232, micro-SD card Screw type bracket Stock Code=J10P01 (per unit) Self-Retaining type bracket Stock Code=K16P01 (per unit) Sealing Gasket, Stock Code= K20P01 K20D02-EN - 4 -

  5. D-700 User Manual Rev_03 Firmware V-5.8 SAFETY NOTICE Failure to follow below instructions will result in death or serious injury Electrical equipment should be installed only by qualified specialist. No responsibility is assured by the manufacturer or any of its subsidiaries for any consequences resulting from the non-compliance to these instructions. Check the unit for cracks and damages due to transportation. Do not install damaged equipment. Do not open the unit. There are no serviceable parts inside. Fuses must be connected to the power supply and phase voltage inputs, in close proximity of the unit. Fuses must be of fast type (FF) with a maximum rating of 6A. Disconnect all power before working on equipment. When the unit is connected to the network do not touch terminals. Short circuit terminals of unused current transformers. Any electrical parameter applied to the device must be in the range specified in the user manual. Although the unit is designed with a wide safety margin, over-range parameters may reduce lifetime, alter operational precision or even damage the unit. Do not try to clean the device with solvent or the like. Only clean with a dump cloth. Verify correct terminal connections before applying power. Only for front panel mounting. Current Transformers must be used for current measurement. No direct connection allowed. K20D02-EN - 5 -

  6. D-700 User Manual Rev_03 Firmware V-5.8 TABLE OF CONTENTS 1. INSTALLATION INSTRUCTIONS 2. MOUNTING 2.1 DIMENSIONS 2.2 SEALING, GASKET 2.3 ELECTRICAL INSTALLATION 3. TERMINAL DESCRIPTIONS 3.1. BATTERY VOLTAGE INPUT 3.2. AC VOLTAGE INPUTS 3.3. AC CURRENT INPUTS 3.4. DIGITAL INPUTS 3.5. ANALOG SENDER INPUTS AND SENDER GROUND 3.6. CHARGE INPUT TERMINAL 3.7. MAGNETIC PICKUP INPUT 3.8. DIGITAL OUTPUTS 3.9. INPUT/OUTPUT EXTENSION 3.10. RS-485 PORT 3.11. J1939-CANBUS PORT 3.12. DATALINK-CANBUS PORT 3.13. ANALOG AVR CONTROL OUTPUT 3.14. ANALOG GOVERNOR CONTROL OUTPUT 3.15. PWM GOVERNOR CONTROL OUTPUT (OPTIONAL) 3.16. ANALOG LOAD SHARE SIGNAL 3.17. ETHERNET PORT 3.18. USB DEVICE PORT 3.19. USB HOST PORT 3.20. RS-232 PORT 3.21. MICRO-SD MEMORY CARD SLOT 3.22. INTERNAL GSM MODEM (OPTIONAL) 4. TOPOLOGIES 4.1. SELECTING THE TOPOLOGY 4.2. 3 PHASE, 4 WIRE, STAR 4.3. 3 PHASE, 3 WIRE, DELTA 4.4. 3 PHASE, 4 WIRE, DELTA 4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2) 4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3) 4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2) 4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3) 4.9. 1 PHASE, 2 WIRE K20D02-EN - 6 -

  7. D-700 User Manual Rev_03 Firmware V-5.8 5. FUNCTIONALITIES 5.1. CT LOCATION SELECTION 5.2 SYNCHRONIZATION FUNCTIONALITY 5.3 MAINS SYNCHRONIZATION FUNCTIONALITY 5.4 SINGLE GENSET PARALLEL WITH MAINS 5.5. AMF FUNCTIONALITY 5.6. ATS FUNCTIONALITY 5.7. REMOTE START FUNCTIONALITY 5.8 ENGINE CONTROLLER FUNCTIONALITY 5.9. REMOTE DISPLAY UNIT FUNCTIONALITY 5.10. 400HZ OPERATION 6. CONNECTION DIAGRAMS 6.1. GENSET SYNCHRONIZATION FUNCTIONALITY 6.2. MAINS SYNCHRONIZATION FUNCTIONALITY 6.3. SINGLE GENSET PARALLEL WITH MAINS FUNCTIONALITY 6.4. AMF FUNCTIONALITY 6.5. ATS FUNCTIONALITY 6.6. REMOTE START FUNCTIONALITY 6.7. ENGINE CONTROL FUNCTIONALITY 6.8. REMOTE DISPLAY PANEL FUNCTIONALITY 7. TERMINAL DESCRIPTION 8. TECHNICAL SPECIFICATIONS 9. DESCRIPTION OF CONTROLS 9.1. FRONT PANEL FUNCTIONALITY 9.2. PUSHBUTTON FUNCTIONS 9.3. DISPLAY SCREEN ORGANIZATION 9.4. AUTOMATIC DISPLAY SCROLL 9.5. MEASURED PARAMETERS 9.6. LED LAMPS 10. WAVEFORM DISPLAY & HARMONIC ANALYSIS 11. DISPLAYING EVENT LOGS 12. STATISTICAL COUNTERS 12.1. FUEL FILLING COUNTER 12.2. FUEL CONSUMPTION MONITORING 13. OPERATION OF THE UNIT 13.1. QUICK START GUIDE 13.2. STOP MODE 13.3. AUTO MODE 13.4. RUN MODE, MANUAL CONTROL 13.5. TEST MODE K20D02-EN - 7 -

  8. D-700 User Manual Rev_03 Firmware V-5.8 14. PROTECTIONS AND ALARMS 14.1. DISABLING ALL PROTECTIONS 14.2. SERVICE REQUEST ALARM 14.3. SHUTDOWN ALARMS 14.4. LOADDUMP ALARMS 14.5. WARNINGS 14.6. NON-VISUAL WARNINGS 15. PROGRAMMING 15.1. RESETTING TO FACTORY DEFAULTS 15.2. ENTERING THE PROGRAMMING MODE 15.3. NAVIGATING BETWEEN MENUS 15.4. MODIFYING PARAMETER VALUE 15.5. PROGRAMMING MODE EXIT 16. PROGRAM PARAMETER LIST 16.1. CONTROLLER CONFIGURATION GROUP 16.2. ELECTRICAL PARAMETERS GROUP 16.3. ENGINE PARAMETERS GROUP 16.4. ADJUST DATE AND TIME 16.5. WEEKLY OPERATION SCHEDULE 16.6. EXERCISER SCHEDULE 16.7. SENDER CONFIGURATION 16.8. DIGITAL INPUT CONFIGURATION 16.9. OUTPUT CONFIGURATION 16.10. SITE ID STRING 16.11. ENGINE SERIAL NUMBER 16.12. MODEM1-2/SMS1-2-3-4 TELEPHONE NUMBERS 16.13. GSM MODEM PARAMETERS 16.14. ETHERNET PARAMETERS 16.15. SNTP PARAMETERS 16.16. SYNCHRONIZATION PARAMETERS 17. CRANK CUTTING 18. OVERCURRENT PROTECTION (IDMT) 19. MOTORIZED CIRCUIT BREAKER CONTROL 20. AUTO LEARNING 21. SPEED & VOLTAGE UP/DOWN RELAY OUTPUTS 21.1. SPEED UP/DOWN CONTROL 21.2. VOLTAGE UP/DOWN CONTROL 22. J1939 CANBUS ENGINE SUPPORT 23. GPS SUPPORT K20D02-EN - 8 -

  9. D-700 User Manual Rev_03 Firmware V-5.8 24. ETHERNET CONFIGURATION 25. GSM CONFIGURATION 26. DYNAMIC DNS FEATURE 27. ACCESSING THE EMBEDDED WEB SERVER 28. WEB MONITORING AND CONTROL OF GENSETS 29. CENTRAL MONITORING OF GENSETS 30. E-MAIL SENDING 31. SMS COMMANDS 32. LOAD TRANSFER MODES 32.1. TRANSFER WITH INTERRUPTION 32.2. UNINTERRUPTED TRANSFER 32.3. SOFT TRANSFER 33. LOAD SHARING 33.1. DIGITAL LOAD SHARING (DATALINK) 33.2. ANALOG LOAD SHARING 33.3. DROOP MODE OPERATION 34. PARALLELING WITH MAINS OPERATION 34.1. PEAK LOPPING 34.2. POWER EXPORT TO MAINS 34.3. DISTRIBUTED POWER EXPORT TO MAINS 34.4. PEAK LOPPING WITH GENSET PRIORITY 35. PROTECTION FUNCTIONS PARALLELING WITH MAINS 35.1. ROCOF FUNCTION (rate of change of frequency) 35.2. VECTOR SHIFT FUNCTION 35.3. OVER/UNDER FREQUENCY FUNCTION 35.4. OVER/UNDER VOLTAGE FUNCTION 35.5. MAINS REVERSE POWER FUNCTION 35.6. NO FREQUENCY FUNCTION 36. DATA RECORDING 36.1. DATA RECORDING MEDIA 36.2. DIRECTORY STRUCTURE 36.3. UNDERSTANDING THE CSV FORMAT 36.4. RECORDED DATA LIST, RECORD PERIOD 37. SOFTWARE FEATURES 37.1. LOAD SHEDDING / DUMMY LOAD 37.2. LOAD ADD / SUBSTRACT 37.3. FIVE STEP LOAD MANAGEMENT 37.4. REMOTE START OPERATION 37.5. DISABLE AUTO START, SIMULATE MAINS 37.6. BATTERY CHARGING OPERATION, DELAYED SIMULATE MAINS 37.7. DUAL GENSET MUTUAL STANDBY OPERATION 37.8. MULTIPLE VOLTAGE AND FREQUENCY 37.9. SINGLE PHASE OPERATION K20D02-EN - 9 -

  10. D-700 User Manual Rev_03 Firmware V-5.8 37.10. EXTERNAL CONTROL OF THE UNIT 37.11. AUTOMATIC EXERCISER 37.12. WEEKLY OPERATION SCHEDULER 37.13. ENGINE HEATING OPERATION 37.14. ENGİNE IDLE SPEED OPERATİON 37.15. ENGINE BLOCK HEATER 37.16. FUEL PUMP CONTROL 37.17. GAS ENGINE FUEL SOLENOID CONTROL 37.18. PRE-TRANSFER SIGNAL 37.19. CHARGING THE ENGINE BATTERY 37.20. EXTERNALLY CONTROLLED DIGITAL OUTPUTS 37.21. COMBAT MODE 37.22. RESETTING THE CONTROLLER 37.23. AUTOMATIC CONNECTION TOPOLOGY DETERMINATION 37.24. ZERO POWER AT REST 38. MODBUS COMMUNICATIONS 38.1. PARAMETERS REQUIRED FOR RS-485 MODBUS OPERATION 38.2. PARAMETERS REQUIRED FOR MODBUS-TCP/IP VIA ETHERNET 38.3. DATA FORMATS 39. SNMP COMMUNICATIONS 39.1. PARAMETERS REQUIRED FOR SNMP VIA ETHERNET 39.2. SNMP TRAP MESSAGES 40. DECLARATION OF CONFORMITY 41. MAINTENANCE 42. DISPOSAL OF THE UNIT 43. ROHS COMPLIANCE 44. TROUBLESHOOTING GUIDE K20D02-EN - 10 -

  11. D-700 User Manual Rev_03 Firmware V-5.8 1. INSTALLATION INSTRUCTIONS Before installation:  Read the user manual carefully, determine the correct connection diagram.  Remove all connectors and mounting brackets from the unit, then pass the unit through the mounting opening.  Put mounting brackets and tighten. Do not tighten too much, this can break the enclosure.  Make electrical connections with plugs removed from sockets, then place plugs to their sockets.  Be sure that adequate cooling is provided.  Be sure that the temperature of the environment will not exceed the maximum operating temperature in any case. Below conditions may damage the device:  Incorrect connections.  Incorrect power supply voltage.  Voltage at measuring terminals beyond specified range.  Voltage applied to digital inputs over specified range.  Current at measuring terminals beyond specified range.  Overload or short circuit at relay outputs  Connecting or removing data terminals when the unit is powered-up.  High voltage applied to communication ports.  Ground potential differences at non-isolated communication ports.  Excessive vibration, direct installation on vibrating parts. Current Transformers must be used for current measurement. No direct connection allowed. Below conditions may cause abnormal operation:  Power supply voltage below minimum acceptable level.  Power supply frequency out of specified limits  Phase order of voltage inputs not correct.  Current transformers not matching related phases.  Current transformer polarity incorrect.  Missing grounding. K20D02-EN - 11 -

  12. D-700 User Manual Rev_03 Firmware V-5.8 2. MOUNTING 2.1. DIMENSIONS Dimensions: 243x183x47mm (9.6”x7.2”x1.9”) Panel Cutout: 216x156mm minimum (8.5”x6.2”) Weight: 700g (1.55 lbs.) K20D02-EN - 12 -

  13. D-700 User Manual Rev_03 Firmware V-5.8 The unit is designed for panel mounting. The user should not be able to access parts of the unit other than the front panel. Mount the unit on a flat, vertical surface. Before mounting, remove the mounting brackets and connectors from the unit, then pass the unit through the mounting opening. Place and tighten mounting brackets. Panel Cutout Required Panel Depth K20D02-EN - 13 -

  14. D-700 User Manual Rev_03 Firmware V-5.8 Two different types of brackets are provided: Self retaining type bracket Screw type bracket Installation of screw type bracket Installation of self-retaining type bracket Do not tighten too much, this may break the unit. K20D02-EN - 14 -

  15. D-700 User Manual Rev_03 Firmware V-5.8 2.2. SEALING, GASKET Panel Gasket Module The rubber gasket provides a watertight means of mounting the module to the genset panel. Together with the gasket, IEC 60529-IP65 protection can be reached from the front panel. A short definition of IP protection levels is given below. 1st Digit Description of Protection Level 0 Not protected 1 Protected against solid foreign objects of 50 mm diameter and greater 2 Protected against solid foreign objects of 12,5 mm diameter and greater 3 Protected against solid foreign objects of 2,5 mm diameter and greater 4 Protected against solid foreign objects of 1,0 mm diameter and greater 5 Protected from the amount of dust that would interfere with normal operation 6 Dust tight 2nd Digit Description of Protection Level 0 Not protected 1 Protected against vertically falling water drops 2 Protected against vertically falling water drops when enclosure is tilted up to 15 ° 3 Protected against water sprayed at an angle up to 60 ° on either side of the vertical 4 Protected against water splashed against the component from any direction 5 Protected against water projected in jets from any direction 6 Protected against water projected in powerful jets from any direction 7 Protected against temporary immersion in water 8 Protected against continuous immersion in water, or as specified by the user K20D02-EN - 15 -

  16. D-700 User Manual Rev_03 Firmware V-5.8 2.3. ELECTRICAL INSTALLATION Do not install the unit close to high electromagnetic noise emitting devices like contactors, high current busbars, switchmode power supplies and the like. Although the unit is protected against electromagnetic disturbance, excessive disturbance can affect the operation, measurement precision and data communication quality. ALWAYS remove plug connectors when inserting wires with a screwdriver. Fuses must be connected to the power supply and phase voltage inputs, in close proximity of the unit. Fuses must be of fast type (FF) with a maximum rating of 6A. Use cables of appropriate temperature range. Use adequate cable section, at least 0.75mm2 (AWG18). Follow national rules for electrical installation. Current transformers must have 5A output. For current transformer inputs, use at least 1.5mm2 section (AWG15) cable. The current transformer cable length should not exceed 1.5 meters. If longer cable is used, increase the cable section proportionally. Current Transformers must be used for current measurement. No direct connection allowed. The engine body must be grounded. Otherwise faulty voltage and frequency measurements may occur. For the correct operation of the exerciser and weekly schedule programs, adjust the real time clock of the unit through programming menu. K20D02-EN - 16 -

  17. D-700 User Manual Rev_03 Firmware V-5.8 3. TERMINAL DESCRIPTIONS 3.1. BATTERY VOLTAGE INPUT Supply voltage: 9 to 36VDC Cranking dropouts: Survives 0VDC during 100ms. The voltage before surge should be 9VDC minimum Overvoltage protection: Withstands 150VDC continuously. Reverse voltage: -36VDC continuous 600mA @ 12VDC. (All options included, digital outputs open.) 300mA @ 24VDC. (All options included, digital outputs open.) Maximum operating current: Typical operating current: 300mA @ 12VDC. (all options passive, digital outputs open) 150mA @ 24VDC. (all options passive, digital outputs open) Measurement range: 0 to 36VDC Display resolution: 0.1VDC Accuracy: 0.5% + 1 digit @ 24VDC K20D02-EN - 17 -

  18. D-700 User Manual Rev_03 Firmware V-5.8 3.2. AC VOLTAGE INPUTS Measurement method: True RMS Sampling rate: 8000 Hz Harmonic analysis: up to 31th harmonic Input voltage range: 0 to 300 VAC 15 VAC (Ph-N) Minimum voltage for frequency detection: Supported topologies: 3 ph 4 wires star 3 ph 4 wires delta 3 ph 3 wires delta 3 ph 3 wires delta L1-L2 3 ph 3 wires delta L2-L3 2ph 3 wires L1-L2 2ph 3 wires L1-L3 1 ph 2 wires Measurement range: 0 to 330VAC Ph-N (0 to 570VAC Ph-Ph) Common mode offset: max 100V between neutral and BAT- Input impedance: 4.5M-ohms Display resolution: 1VDC Accuracy: 0.5% + 1 digit @ 230VAC Ph-N (±2VAC Ph-N) 0.5% + 1 digit @ 400VAC Ph-Ph (±3VAC Ph-Ph) Frequency range: DC to 500Hz 0.1 Hz Frequency display resolution: Frequency accuracy: 0.2% + 1 digit (±0.1 Hz @ 50Hz) K20D02-EN - 18 -

  19. D-700 User Manual Rev_03 Firmware V-5.8 3.3. AC CURRENT INPUTS Measurement method: True RMS Sampling rate: 8000 Hz Harmonic analysis: up to 31th harmonic Supported topologies: 3 ph 4 wires star, 3 ph 4 wires delta, 3 ph 3 wires delta 3 ph 3 wires delta L1-L2 3 ph 3 wires delta L2-L3 2ph 3 wires L1-L2 2ph 3 wires L1-L3 1 ph 2 wires CT secondary rating: 5A Measurement range: 5/5 to 5000/5A minimum Input impedance: 15 milliohm Burden: 0.375W 6A Maximum continuous current: Measurement range: 0.1 to 7.5A Common mode offset: Max 5VAC between BAT- and any CT terminal. Display resolution: 1A Accuracy: 0.5% + 1 digit @ 5A (± 4.5A @ 5/500A full range) SELECTING THE CT RATING AND CABLE SECTION: The load on a CT should be kept minimum in order to minimize phase shift effect of the current transformer. Phase shift in a CT will cause erroneous power and power factor readings, although amp readings are correct. Datakom advises CT rating to be selected following this table for the best measurement accuracy. K20D02-EN - 19 -

  20. D-700 User Manual Rev_03 Firmware V-5.8 SELECTING THE CT ACCURACY CLASS: The CT accuracy class should be selected in accordance with the required measurement precision. The accuracy class of the Datakom controller is 0.5%. Thus 0.5% class CTs are advised for the best result. Current Transformers must be used for current measurement. No direct connection allowed. No common terminals or grounding allowed. CONNECTING CTs: Be sure of connecting each CT to the related phase input with the correct polarity. Mixing CTs between phases will cause faulty power and pf readings. Many combinations of incorrect CTs connections are possible, so check both order of CTs and their polarity. Reactive power measurement is affected by incorrect CTs connection in similar way as active power measurement. CORRECT CT CONNECTIONS Let’s suppose that the genset is loaded with 100 kW on each phase. The load Power Factor (PF) is 1. Measured values are as follows: kW kVAr Phase L1 100.0 Phase L2 100.0 Phase L3 100.0 Total 300.0 0.0 kVA 100 100 100 300 pf 1.00 1.00 1.00 1.00 0.0 0.0 0.0 K20D02-EN - 20 -

  21. D-700 User Manual Rev_03 Firmware V-5.8 EFFECT OF POLARITY REVERSAL The generator is still loaded with 100 kW on each phase. The load Power Factor (PF) is 1. PF in phase L2 will show -1.00 due to reverse CT polarity. The result is that total generator power displayed by the controller is 100 kW. Measured values are as follows: kW kVAr Phase L1 100.0 0.0 Phase L2 -100.0 0.0 Phase L3 100.0 0.0 Total 100.0 0.0 kVA 100 100 100 300 pf 1.00 -1.00 1.00 0.33 EFFECT OF PHASE SWAPPING The generator is still loaded with 100 kW on each phase. The load Power Factor (PF) is 1. PF in phases L2 and L3 will show -0.50 due to phase shift between voltages and currents which is caused by CT swapping. The result is that total generator power displayed by controller is 0 kW. Measured values are as follows: kW kVAr Phase L1 100.0 0.0 Phase L2 -50.0 86.6 Phase L3 -50.0 -86.6 Total 0.0 0.0 kVA 100 100 100 300 pf 1.00 -0.50 -0.50 0.0 K20D02-EN - 21 -

  22. D-700 User Manual Rev_03 Firmware V-5.8 3.4. DIGITAL INPUTS Number of inputs: 12 inputs, all configurable Function selection: from list Contact type: Normally open or normally closed (programmable) Switching: Battery negative or battery positive (programmable) Structure: 47 k-ohms resistor to battery positive, 110k-ohms to battery negative. Measurement: Analog voltage measurement. Open circuit voltage: 70% of battery voltage Low level threshold: 35% of battery voltage High level threshold: 85% of battery voltage Maximum input voltage: +100VDC with respect to battery negative Minimum input voltage: -70VDC with respect to battery negative Noise filtering: Yes, both analog and digital filtering 3.5. ANALOG SENDER INPUTS & SENDER GROUND Number of inputs: 7 inputs, all configurable, additional sender ground input Function selection: from list Structure: 667 ohms resistor polarizing to 3.3VDC Measurement: Analog resistor measurement. Open circuit voltage: +3.3VDC Short circuit current: 5mA Measurement range: 0 to 5000 ohms. Open circuit threshold: 5000 ohms. Resolution: 1 ohms @ 300 ohms or lower Accuracy: 2 %+1 ohm (±7 ohms @300 ohms) ± 3VDC Common mode voltage range: Noise filtering: Yes, both analog and digital filtering K20D02-EN - 22 -

  23. D-700 User Manual Rev_03 Firmware V-5.8 3.6. CHARGE INPUT TERMINAL The Charge terminal is both an input and output. When the engine is ready to run, this terminal supplies the excitation current to the charge alternator. The excitation circuit is equivalent to a 2W lamp. The threshold voltages for warning and shutdown alarm are adjustable through program parameter. Structure:  battery voltage output through 20 ohm PTC  voltage measurement input Output current: 160mA @12VDC 80mA @24VDC 0.1VDC Voltage measurement resolution: 2% + 0.1V (0.9V @30VDC) Voltage measurement accuracy: adjustable Charge Fail Warning Threshold: adjustable Charge Fail Shutdown Alarm Threshold: Open circuit voltage: battery positive Overvoltage protection: > 500VDC continuous, with respect to battery negative -30VDC with respect to battery negative Reverse voltage protection: 3.7. MAGNETIC PICKUP INPUT Structure: Differential frequency measurement input Input impedance: 50 k-ohms Input voltage: 0.5VAC-RMS to 30VAC-RMS ± 5VDC Max common mode voltage: Frequency range: 10Hz to 10 kHz Resolution: 1 rpm Accuracy: 0.2% + 1 rpm (±3rpm @1500 rpm) Flywheel teeth range: 1 to 500 Do not share MPU with other devices. K20D02-EN - 23 -

  24. D-700 User Manual Rev_03 Firmware V-5.8 3.8. DIGITAL OUTPUTS The unit offers 8 digital outputs with programmable function, selectable from list. Structure: Negative pulling protected semiconductor output. One terminal is connected to battery negative. Max continuous current: 1.0 ADC Max switching voltage: 33 VDC Overvoltage protection: 40 VDC Short circuit protection: > 1.7 ADC 500 VDC Reverse voltage protection: 3.9. INPUT/OUTPUT EXTENSION Digital inputs and outputs can be extended through additional extension cards slots of the module. The module has 2 card slots, providing resources up to 32 additional digital inputs or up to 32 additional digital outputs. Each digital input extension card brings 16 additional inputs. Using both slots for digital inputs, up to 32 additional digital inputs may be added, bringing the total input capacity to 44. Additional digital inputs have only BAT (-) switching detection. All other electrical characteristics are as on board inputs. They have programmable functions through the main controller. Please refer to the 3.4 Digital Inputs section for further information. Each digital output extension card brings 16 additional outputs. Using both slots for digital outputs, up to 32 additional digital outputs may be added, bringing the total output capacity to 40 outputs. Digital outputs have the same electrical characteristics as on board outputs. They have programmable functions through the main controller. Please refer to the 3.8 Digital Outputs section for further information. It is also possible to provide 16 additional digital inputs and 16 additional digital outputs using one slot for each type of extension card. These input/output extensions are built-in with the module and no modification will be applied after shipping. Please contact Datakom for your extension request. K20D02-EN - 24 -

  25. D-700 User Manual Rev_03 Firmware V-5.8 3.10. RS-485 PORT Structure: RS-485, non-isolated in AMF versions, isolated in synch versions. Connection: 3 wires (A-B-GND). Half duplex. Baud rate: 2400-115200 bauds, selectable Data type: 8 bit data, no parity, 1 bit stop Termination: External 120 ohms required Isolation voltage: 1000 VAC, 1 minute (in isolated versions only) Common mode voltage: -0.5 VDC to +7VDC, internally clamped by transient suppressors. Max distance: 1200m @ 9600 bauds (with 120 ohms balanced cable) 200m @ 115200 bauds (with 120 ohms balanced cable) The RS-485 port features MODBUS-RTU protocol. Multiple modules (up to 128) can be paralleled on the same RS-485 bus for data transfer to automation or building management systems. The Modbus register list is available at Datakom technical support. The RS-485 port provides also a good solution for distant PC connection where RainbowPlus program will enable programming, control and monitoring. For more details about programming, control and monitoring through RS-485 port please refer to RainbowPlus user manual. 3.11. J1939-CANBUS PORT Structure: CANBUS, non-isolated. Connection: 3 wires (CANH-CANL-GND). Data rate: 250 kbps Termination: Internal 120 ohms provided Common mode voltage: -0.5 VDC to +15 VDC, internally clamped by transient suppressors. Max distance: 200m with 120 ohm balanced cable K20D02-EN - 25 -

  26. D-700 User Manual Rev_03 Firmware V-5.8 3.12. DATALINK-CANBUS PORT Structure: CANBUS, isolated. Connection: 4 wires (DATALINK-H, DATALINK-L, GND, TERMINATION). Data rate: 250 kbps standard (adjustable between 50 and 500 kbps) Termination: 120 ohms resistor internally connected to DATALINK-H. The TERMINATION is to be connected to DATALINK-L in order to terminate the Datalink bus. Isolation voltage: 1000 VAC, 1 minute Common mode voltage: -0.5 VDC to +15 VDC, internally clamped by transient suppressors. Max distance: 200m with 120 ohm balanced cable The Datalink bus should be terminated from both ends. The Datalink cable shield should be grounded from one end only. Termination Termination Figure illustrating the Datalink termination from two ends K20D02-EN - 26 -

  27. D-700 User Manual Rev_03 Firmware V-5.8 3.13. ANALOG AVR CONTROL OUTPUT Structure: Isolated analog output, ±3 VDC Connection: 2 wires Output Impedance: 270 ohms Isolation Voltage: 1000 VAC, 1 minute Precision: 12 bits Rest point: Adjustable through program parameter Sweep Range: Adjustable through program parameter 3.14. ANALOG GOVERNOR CONTROL OUTPUT Structure: Non-isolated analog output, 0-10 VDC Reference: Battery negative Output Impedance: 1000 ohms Precision: 12 bits Rest point: Adjustable through program parameter Sweep Range: Adjustable through program parameter 3.15. PWM GOVERNOR CONTROL OUTPUT (OPTIONAL) Structure: Non-isolated digital output, 0-6.6 VDC Reference: Battery negative Output Impedance: 2000 ohms Frequency: 6 kHz Duty Cycle Range: 0 to 100% Precision: 12 bits This output is multiplexed with the Analog Load Share signal. If required the PWM governor output should be ordered specially. K20D02-EN - 27 -

  28. D-700 User Manual Rev_03 Firmware V-5.8 3.16. ANALOG LOAD SHARE SIGNAL Structure: Non-isolated analog input & output, 0-10 VDC Reference: Battery negative Output Impedance: 1000 ohms Precision: 12 bits Rest point: Adjustable through program parameter Sweep Range: Adjustable through program parameter This output is multiplexed with the PWM governor control output signal. The factory default is Analog Load Share signal. K20D02-EN - 28 -

  29. D-700 User Manual Rev_03 Firmware V-5.8 3.17. ETHERNET PORT Ethernet Connector Description: IEEE802.3 compliant, 10/100 Base-TX RJ45 ethernet port with indicating leds Data rate: 10/100 Mbits/s, auto detecting Connector: RJ45 Link Established led Cable type: CAT5 or CAT6 Isolation: 1500 VAC, 1 minute Max distance: 100m with CAT5 or CAT6 cable. Functionality: Embedded TCP/IP, Web Server, Web Client, SMTP, e-mail, SNMP, Modbus TCP_IP Data Flow led STANDARD ETHERNET CABLE LED FUNCTIONS: GREEN: This led turns on when the ethernet link is established (connector inserted) YELLOW: This led blinks when data transfer occurs inwards or outwards. Periodic blinking will witness data flow. K20D02-EN - 29 -

  30. D-700 User Manual Rev_03 Firmware V-5.8 3.18. USB DEVICE PORT USB Device Connector USB A to B Cable Description: USB 2.0, not isolated, HID mode Data rate: Full Speed 1.5/12 Mbits/s, auto detecting Connector: USB-B (printer connector) Cable length: Max 6m Functionality: Modbus, FAT32 for firmware upgrade (boot loader mode only) The USB-Device port is designed to connect the module to a PC. Using the RainbowPlus software, programming, control of the genset and monitoring of measured parameters are achieved. The RainbowPlus software can be downloaded from www.datakom.com.tr website. The connector on the module is of USB-B type. Thus A to B type USB cable should be used. This is the same cable used for USB printers. For more details about programming, control and monitoring please refer to RainbowPlus user manual. If USB-Device is plugged then USB-Host port will not function. K20D02-EN - 30 -

  31. D-700 User Manual Rev_03 Firmware V-5.8 3.19. USB HOST PORT USB HOST Port USB FLASH MEMORY The USB-Host port is available in units with COMM option. Description: USB 2.0, not isolated 5V, 300mA max Power Supply Output: Data rate: Full Speed 1.5/12 Mbits/s, auto detecting Connector: USB-A (PC type connector) Cable length: Max 1.5m Functionality: USB memory, FAT32, data recording Memory capacity: All USB flash memories. The USB-Host port is designed for detailed data recording. The period of recording is adjustable through program parameter. As soon as a USB flash memory is inserted, the unit will start data recording and continue until the memory is removed. For more details about data recording please review chapter “Data Recording”. Micro-SD memory card has priority for data recording. If both micro-SD and USB-Flash memories are inserted, data will be recorded on micro-SD memory. If USB-Device is plugged then USB-Host port will not function. K20D02-EN - 31 -

  32. D-700 User Manual Rev_03 Firmware V-5.8 3.20. RS-232 PORT Description: RS-232, non-isolated. Functionality: External GSM modem, external PSTN modem Connector: DB-9 (9 pins male) Connection: 5 wires (Rx-Tx-DTR-CxD-GND). Full duplex. Baud rate: 2400-115200 bauds, selectable Data type: 8 bit data, no parity, 1 bit stop Max distance: 15m Cable type: Standard modem cable Terminal description: 1: CxD input 6: NC 2: Rx input 7: +5V 3: Tx output 8: NC 4: DTR output 9: NC 5: GND K20D02-EN - 32 -

  33. D-700 User Manual Rev_03 Firmware V-5.8 3.21. MICRO-SD MEMORY CARD SLOT MICRO-SD Card Slot MICRO-SD MEMORY CARD The micro-SD card slot is available in units with COMM option. The slot is of push-in push-out type. When pushed in, the card is firmly held by its connector. Description: micro-SD card reader Data rate: serial 10Mb/s Functionality: Flash memory, FAT32, data recording Memory capacity: Micro-SD card, any capacity. The micro SD card slot is designed for detailed data recording. The period of recording is adjustable through program parameter. As soon as a micro-SD memory card is inserted, the unit will start data recording and continue until the memory card is removed. For more details about data recording please review chapter “Data Recording”. Micro-SD memory card has priority for data recording. If both micro-SD and USB-Flash memories are inserted, data will be recorded on micro-SD memory. K20D02-EN - 33 -

  34. D-700 User Manual Rev_03 Firmware V-5.8 3.22. INTERNAL GSM MODEM (OPTIONAL) The optional internal GSM modem offers the advantage of being internally powered and is fully compatible with the unit. It does not require any special setup. The 1800/1900 MHz magnetic antenna together with its 2 meter cable is supplied with the internal modem option. The antenna is intended to be placed outside of the genset panel for the best signal reception. The module requires a GPRS enabled SIM card for full functionality. Voice-only type SIM cards will usually not function properly. Please refer to GSM Modem Configuration Guide for more details. K20D02-EN - 34 -

  35. D-700 User Manual Rev_03 Firmware V-5.8 SIM CARD EXTRACTION SIM CARD INSERTION SIM CARD Description: Quad-band GSM/GPRS 850/900/1800/1900MHz module. GPRS multi-slot class 12/12 GPRS mobile station class B Compliant to GSM phase 2/2+. – Class 4 (2 W @850/ 900 MHz) – Class 1 (1 W @ 1800/1900MHz) Functionality: Web Client, SMTP, Modbus TCP/IP (client), SMS, e-mail Operating temp range: -40°C to +85 °C Data speed: Max. 85.6 kbps (download), 42.8 kbps (upload) SIM card type: external SIM 3V/1.8V, GPRS enabled Antenna: Quad band, magnetic, with 2m cable Module certificates: CE, FCC, ROHS, GCF, REACH LOCATION DETERMINATION VIA GSM The unit determines automatically the geographical position through the GSM network. No settings are necessary for this. This feature is especially useful for the remote monitoring where the controller will appear automatically at its geo-position or for mobile gensets. Although the controller supports also GPS location determination for more precise positioning, the GSM based location is free of charge, available everywhere, even where GPS signal is not available. The location precision will depend of the GSM system. In highly populated areas, the precision is good (a few hundred meters), but rural areas may lead to errors of a many kilometers. K20D02-EN - 35 -

  36. D-700 User Manual Rev_03 Firmware V-5.8 4. TOPOLOGIES Various topologies are selectable through program parameter. The topology is independently selectable for both genset and mains sections. In following drawings the connections are shown for the alternator. Current transformers are supposed connected to the alternator side. Similar topologies are available for the mains side as well. 4.1. SELECTING THE TOPOLOGY Generator Parameters s Topology Selection Mains Parameters s Topology Selection K20D02-EN - 36 -

  37. D-700 User Manual Rev_03 Firmware V-5.8 4.2. 3 PHASE, 4 WIRE, STAR 4.3. 3 PHASE, 3 WIRE, DELTA K20D02-EN - 37 -

  38. D-700 User Manual Rev_03 Firmware V-5.8 4.4. 3 PHASE, 4 WIRE, DELTA 4.5. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L2) K20D02-EN - 38 -

  39. D-700 User Manual Rev_03 Firmware V-5.8 4.6. 3 PHASE, 3 WIRE, DELTA, 2 CT (L1-L3) 4.7. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L2) K20D02-EN - 39 -

  40. D-700 User Manual Rev_03 Firmware V-5.8 4.8. 2 PHASE, 3 WIRE, DELTA, 2 CTs (L1-L3) 4.9. 1 PHASE, 2 WIRE K20D02-EN - 40 -

  41. D-700 User Manual Rev_03 Firmware V-5.8 5. FUNCTIONALITIES The same unit provides different functionalities through parameter setting. Thus a single stock item will fulfill various duties, minimizing stock cost. The selection of the functionality is done through Controller Parameter, as shown in below picture. Controller Configuration Parameters Selection of Functionality CT Location Selection 5.1. CT LOCATION SELECTION The synchronized versions of the unit provide 6 CT inputs. There are separate set of measurements for the genset and mains/busbar sides. AMF versions have only 3 CT inputs. In these versions, CTs may be placed at alternator or load sides. The CT location selection is configured with Controller Configuration > CT Location parameter. When CTs are located at the alternator side, then mains current and power parameters will not be displayed. When CTs are located at load side, then both mains and genset currents and power parameters will be displayed, based on contactor positions. Please review AMF functionality connection diagrams for CT connection details. K20D02-EN - 41 -

  42. D-700 User Manual Rev_03 Firmware V-5.8 5.2 SYNCHRONIZATION FUNCTIONALITY The synchronization functionality is used to parallel 2 or more gensets on the same busbar, in order to increase the total genset power rating or in order to have redundancy/reserve power for a more reliable operation. A maximum of 48 gensets can be paralleled on the same busbar using D-700 units. Always one of the gensets will become the MASTER one. It will determine the voltage and frequency of the busbar. When more than one genset start together, the master genset will always feed the busbar first. Other gensets will synchronize to the busbar, get in parallel and share the load. TO LOAD Genset Busbar Datalink Bus Max 48 gensets To mains controllers Genset Contactor When SYNCH mode is selected, the controller will monitor its REMOTE START input. If the remote start input is active, it will run the genset (depending on settings). The remote start signal is usually provided by a Mains Synchronization unit or an ATS controller. It can be a manually controlled signal as well. If the Genset busbar is not energized, when the engine runs, the controller will immediately close the genset contactor and feed the busbar. It will also become the MASTER. If the genset Busbar is already energized, then the controller will synchronize the genset to the Busbar, then close the genset contactor. After this, it will start to share the load. Ramping for soft loading and unloading is provided as an inherent feature. K20D02-EN - 42 -

  43. D-700 User Manual Rev_03 Firmware V-5.8 5.3 MAINS SYNCHRONIZATION FUNCTIONALITY The mains synchronization functionality is used to synchronize a genset group to the power grid. Gensets are put in parallel on the same busbar. A maximum number of 16 mains synchronizing controllers may coexist on the same Datalink bus. The mains synchronization may be required for various purposes: - Soft transfer to/from the grid - Peak lopping, peak shaving - Continuous parallel operation with the grid for immediate recovery of power failures - Power export to the grid REMOTE START SIGNAL Max 16 mains controllers LOAD DATALINK BUS TO GENSET CONTROLLERS When mains synchronizer functionality is selected, the controller will control the REMOTE START signal for the genset group. When sufficient number of gensets are available on the busbar, the controller will synchronize the complete busbar to the grid, then put them in parallel. Different operating modes are available in a grid parallel application. The same controller is able to provide all possible functions. The controller has various built-in “mains failure during parallel” protections. These are necessary to prevent the genset system feeding the grid. Protections are capable of isolating gensets from the grid as fast as 2 to 5 cycles. K20D02-EN - 43 -

  44. D-700 User Manual Rev_03 Firmware V-5.8 5.4 SINGLE GENSET PARALLEL WITH MAINS A single controller is able to provide all the functionality required in order to control a genset running in parallel with the grid. Parallel operation with the grid may be required for various purposes: - Soft transfer to/from the grid - Peak lopping, peak shaving - Continuous parallel operation with the grid for immediate recovery of power failures - Power export to the grid GENSET MAINS LOAD When AMF functionality is selected, there are a number of adjustable parameters causing parallel operation to the grid: -Peak lopping enable: the load is supplied by mains and genset at the same time. -Soft transfer enable: load transfer between mains and genset is performed in parallel mode. -Power export enable: the genset supplies power to the grid. Continuous parallel operation for immediate recovery of mains failures is achieved in peak lopping mode. Power may be exported to the grid, or load may be shared between grid and genset, or simply soft transfers may be performed. Different operating modes are available in a grid parallel application. The same controller is able to provide all possible functions. The controller has various built-in protections for “mains failure during parallel operation”. These are necessary to prevent the genset system from feeding the grid. Protections are capable of isolating the genset from the grid as fast as 2 to 5 cycles. K20D02-EN - 44 -

  45. D-700 User Manual Rev_03 Firmware V-5.8 5.5. AMF FUNCTIONALITY When AMF functionality is selected, the unit will monitor mains voltages, provide mains and genset contactor control, run the engine and provide engine and alternator instrumentation and fault monitoring. The unit features both MPU and J1939 CANBUS inputs. Thus both mechanical and electronic engines are supported. The unit provides control outputs for both contactors and motorized circuit breakers. 5.6. ATS FUNCTIONALITY When ATS functionality is selected, the unit will monitor mains voltages, provide mains and genset contactor control and issue a Remote Start signal to the engine controller. It will provide alternator instrumentation and fault monitoring. Engine instrumentation and protection will be insured by the engine controller. K20D02-EN - 45 -

  46. D-700 User Manual Rev_03 Firmware V-5.8 5.7. REMOTE START FUNCTIONALITY When the Remote Start functionality is selected, the unit will wait for a Remote Start signal from external controller. Upon reception of this signal, it will run the engine, and provide engine and alternator instrumentation and fault monitoring. The genset contactor/MCB control functionality will be available. The unit features both MPU and J1939 CANBUS inputs. Thus both mechanical and electronic engines are supported. K20D02-EN - 46 -

  47. D-700 User Manual Rev_03 Firmware V-5.8 5.8. ENGINE CONTROLLER FUNCTIONALITY When the Engine Controller functionality is selected, genset electrical measurements and protections will be disabled. The unit is supposed to control an engine without alternator. When the Engine Control Mode is activated: -the unit will not display genset AC parameters (volts, amps, kW and pf). -genset voltage and frequency protections are disabled. However engine rpm protections will be active. Note that the engine controller functionality is compatible with both AMF and Remote Start modes. When AMF and Engine controller modes are selected, the unit will monitor the mains and will run the engine upon mains failure. This functionality is useful for the backup electric motor driven systems during mains failures, like fire pump or irrigation systems. When Remote Start and Engine controller modes are selected, the unit will start and stop the engine with external signal only. The unit features both MPU and J1939 CANBUS inputs. Thus both mechanical and electronic engines are supported. It is strongly recommended to wire speed detection through MPU or J1939-CANBUS and enter correct low and high rpm limit values in order to preserve engine speed protection. K20D02-EN - 47 -

  48. D-700 User Manual Rev_03 Firmware V-5.8 5.9. REMOTE DISPLAY UNIT FUNCTIONALITY The unit is able to become the remote display and control panel of another identical module. Remote Display Unit Control Unit The connection between two modules is done through RS-485 ports. For the best results, a 120 ohms balanced, low capacitance cable should be used. The data rate between modules is selectable between 2400 and 115200 bauds. A high data rate offers better synchronization between modules, but the distance will be limited. Typically at 115200 bauds and with adequate cable, the distance will be 200m maximum. At 9600 bauds and adequate cable the distance can go up to 1200m. Below settings are necessary: PARAMETER Annunciator Mode RS-485 Enable RS-485 Baud Rate Modbus Slave Address MAIN UNIT 0 1 any any REMOTE DISPLAY UNIT 1 1 same as main unit same as main unit The remote display panel should be powered up with an isolated voltage source, like a wall adapter. Otherwise damages due to ground potential differences may occur. K20D02-EN - 48 -

  49. D-700 User Manual Rev_03 Firmware V-5.8 5.10. 400HZ OPERATION The standard unit is also 400Hz enabled. The nominal frequency setting accepts up to 500Hz. Usual low and high limits will apply without any special setting. The measurement system of the unit allows frequencies up to 1000Hz to be measured precisely. However the display is limited to 650Hz. Frequencies over 650Hz will be displayed as 650Hz. The bandwidth of the harmonic analyzer is limited to 1800Hz. Thus in case of a 400Hz system, only the 3rd harmonic will be displayed. The waveform display of a 400Hz signal will be represented with 10 points. It will not be as accurate as 50/60Hz signals. For more details please read chapter: “Waveform Display & Harmonic Analysis”. K20D02-EN - 49 -

  50. D-700 User Manual Rev_03 Firmware V-5.8 6. CONNECTION DIAGRAMS 6.1. GENSET SYNCHRONIZATION FUNCTIONALITY K20D02-EN - 50 -

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