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T H E M E A S U R E O F T E C H N O L O G Y MOSAIC MODULAR SUBSEA TECHNOLOGY Mark Carter Director, Subsea Business Cameron

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slide1

T H E M E A S U R E O F T E C H N O L O G Y

MOSAIC MODULAR SUBSEA TECHNOLOGY

Mark Carter

Director, Subsea Business

Cameron

slide2

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

MODULARIZATION ADVANTAGES

  • Pre-Engineered Components
  • Faster deliveries
  • Minimize “unknown” interfaces
  • Avoid “Serial No. 001”
slide3

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

DUAL-BORE MODULAR TREE

  • Concrete example of Modularity in action, over 50 trees 1994-present
  • Benefits to Client:
  • Frame Agreement
  • Repeatability
  • Familiarity
  • Interface Simplicity
  • Lessons Learned
slide4

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

SUBSEA EXPERIENCE

  • World’s first subsea tree in 1961
  • Well over 450 subsea trees installed
  • Deepwater subsea tree built for 2500 m water
  • Inventor of SpoolTree™ (Horizontal tree)
  • 1 in 3 Subsea Trees installed are Cameron
  • Different Architecture Requirements

Deepwater SpoolTree and BOP

slide5

Single Satellite

Daisy Chain

Twin / Piggable

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

MULTIPLE FIELD DEVELOPMENT SCENARIOS

System design must accommodate rather than dictate field development plan.

Cluster System

Hybrid System

Template System - 4 Slot

slide6

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

MOSAIC is a System approach to subsea field development using proven standard modules and interfaces to meet our customer needs

slide7

2

1

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

MODULAR PHILOSOPHY

  • The Module
  • Pre-existing assembly or subassembly
  • Existing Component
    • Bills of Material
    • Standard Costs
    • Experience
    • Drawings
    • Tools
    • Procedures
  • Proven/Tested
  • The Interface
  • Defined and maintained
  • May be Project-specific
  • Possibly a New Part Number
  • Customized
  • Does not disrupt the “module”
slide8

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

MOSAIC™ MODULAR COMPONENTS

  • Subsea Diverless Insert Chokes - Cameron Willis Subsea Chokes
  • Production Controls -CAMTROL Production Control System
  • Manifold Components - Cameron Gate Valves - Cameron All-Welded Ball Valves - Cameron Connection Systems - Foundations -- Monopile -- Tri-Pile -- Suction Pile
  • Subsea Wellheads -STM-15 - Centric 15
  • Subsea Trees-Modular Dual Bore - Modular SpoolTree
  • Flowline Connection Systems - Horizontal Diverless (McPAC - Vertical Diverless (CVC) - Pipeline End Terminations - Umbilical Terminations
slide9

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

EXAMPLES OF MODULARITY IN SUBSEA EQUIPMENT

Cameron Willis

Insert Choke

Camtrol

Production

Control System

Control

Distribution

Unit

Pipeline End

Terminations

Jumper Spools

  • Subsea Trees
  • Dual Bore
  • SpoolTree
  • Subsea Manifolds and Equipment
  • Valves (gate and ball)
  • Flowline/umbilical connections
  • Structures/elements
  • Foundations
  • Intervention interfaces
  • Subsea Wellhead
  • STM-15
slide10

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

SUBSEA EXPERIENCE

  • Subsea Manifolds and Equipment
  • Valves (gate and ball)
  • Flowline/umbilical connections
  • Structures/elements
  • Foundations
  • Intervention interfaces

Control Distribution

Unit

Jumper Spools

Cameron Willis

Insert Choke

Pipeline End

Terminations

  • Subsea Trees
  • Dual Bore
  • SpoolTree
  • MX-5 Mudline

Camtrol

Production

Control System

  • Subsea Wellhead
  • STM-15
  • Centric-15
slide11

Concept Development

FEED

Systems Engineering

Discovery

Detailed Design

Fabrication

  • Commerciality Determined
  • Project Approval

Installation

Commissioning

Start Up

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

FIELD DEVELOPMENT TIMELINE

Traditional Equipment Scope

The opportunity for Cameron to help NPV is too late and too expensive to implement unless we are involved early

Opportunity to affect NPV

Cost of Change

Time

slide12

Detailed Analyses

  • Field Layout
  • Flow Assurance
  • RAM
  • Quan. Risk Assess.
  • Logistics
  • SMART
  • Validation
  • Optimization
  • etc

Prospect

  • Economic Analyses
  • Net Present Value
  • Best Managed Risk
  • Cash Flow
  • etc

Systems Engineering

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

PRELIMINARY SYSTEMS ENGINEERING

Components/Technologies

Wellhead

Trees

Controls

Manifolds

FLCS

IMR

slide13

Activities

Objectives

Deliverables

SHELL MALAMPAYA SUBSEA SYSTEMS ENGINEERING CAMERON SCOPE OF INVOLVEMENT: 1998-2001

  • Field Layout Studies
  • Flow Assurance Studies
  • Reliability, Availability, Maintainability Studies
  • Risk Assessment & HSE Studies
  • Optimization
  • Minimum Conditions of Acceptance Criteria for Controls
  • Subsea Production System Design Basis (DDB)
  • Layout vs Critical Interfaces
  • Consider Vessel, Installation and Intervention Issues
  • Document Suitability for All Phases of Operation, Maintenance and Intervention
  • Recommend Operating Procedures
  • Full Ram Study of System
  • Improve Reliability and Availability
  • Quantity & Minimize Project Risks
  • Optimize the Design via Studies and Reviews
  • Prove Controls will Work
  • Refine Base Case using all Studies and Document Final Result
  • Field Layout Report Protection Philosophy
  • Operability Review Report
  • Start-up Procedure
  • Operating Philosophy
  • Other Reports
  • Report #1 - MTTF/MTTR Data, Base Case
  • Report #2 - Ram vs System as a Whole
  • Risk Assessment Plan
  • HAZID Plan
  • HAZOP Procedures
  • HSE Plan
  • Other Reports
  • Technical Notes (eg, Jumpers)
  • Brainstorming
  • Prototype Testing Program
  • Metallurgy, Jointly Established
  • Functional Design Specification
  • Definite Design Basis Documents for Components, Tie-In, Intervention Tools, Metallurgy & QA
slide14

M O S A I C M O D U L A R S U B S E A T E C H N O L O G Y

BENEFITS OF MODULAR DESIGN PRACTICES

  • Utilization of Best Practice
  • Taking Advantage of Similar Contracts
  • Incorporation of Lateral Learning
  • Designing for Common Installation Tooling
  • Facilitates Faster and more Accurate Field Development and System Design

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