Optimize Furnace Performance with Lawatherm’s 5 Arm Lining Vibrator in India

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2.  About us  Our Business  Products  Home Manufacturing Blog Contact Get Brochure Manufacturer & Supplier of 2/3/5/6 Lining Vibrator/Pneumatic Vibrator Get in touch In induction furnaces, the lining plays a critical role in ensuring optimal performance. The lining, typically made of a suitable Name ramming mass, directly impacts furnace stability, output ef?ciency, and metallurgical control. The choice of lining methodology depends on various factors such as furnace capacity, design, and the Email type of metal being melted. Lawatherm Furnace Pvt Ltd introduces a range of advanced lining vibrators designed to streamline the Phone lining process and enhance furnace performance. Message  DOWNLOAD BROCHURE SEND MESSAGE 2/3/5/6 ARM LINING VIBRATOR For side lining preparation, Lawatherm offers versatile 2/3/5/6 Arm Lining Vibrators. These vibrators feature multiple arm con?gurations along with a central air divider. The equipment automatically rotates inside the former, leveraging the angle of impact to facilitate uniform lining application. With an operation time of 1-2 hours, these vibrators ensure ef?cient and consistent lining across various furnace con?gurations. ? CALL US:- 9810243754 BOTTOM LINING VIBRATOR Lawatherm’s Bottom Lining Vibrator is engineered to facilitate ef?cient bottom lining procedures. Equipped with a pneumatic vibrator, the bottom vibrator unit allows for the ramming of dry refractory material in approximately 50 minutes, ensuring perfect compaction and a level bottom surface. This expedited process results in improved furnace stability and operational ef?ciency.

3.  About us  Our Business  Products  Home Manufacturing Blog Contact Get Brochure INTRODUCTION OF LINING VIBRATOR In induction furnaces working face of the main crucible is lined with a suitable ramming mass. Furnace performance is directly related to the lining performance. Well-stabilized lining results in smooth working of the furnace, optimum output, and better metallurgical control. The lining practice best suited to a particular foundry will depend upon the furnace capacity and design, the metal being melted output, etc. Requirement of A Proper Lining Vibrator: Lawatherm emphasizes the importance of a proper lining characterized by thermal resilience, chemical compatibility with molten metal, structural integrity, erosion resistance, and optimal electrical ef?ciency. The lining should also be easy to install, repairable, and possess low thermal and electrical conductivity. Adhering to these requirements ensures prolonged furnace lifespan and enhanced operational performance. Thermal characteristics: it should withstand the stresses developed by the thermal cycle in operation. It should be chemically inserted into the metal being melted: chemical inertness to molten metal can be achieved by using acid lining for acid slag & basic lining for basic slag. It should have enough structural strength to withstand operating conditions. The thickness of refractory lining must be such as to ensure good electrical ef?ciency and thick enough to counter the risk of unexpected failure and major damage to the coil. It should have high erosion resistance. It should have low thermal & electrical conductivity. It should have the proper hardening characteristics. It should have an easy installation procedure. It should be easily repairable, economical & possess ease of knocking/removal. COMPARISON MANUAL LINING V/S LINING USING LINING VIBRATOR BASIC LINING PROCEDURE S.NO MANUAL LINING LINING USING LINING VIBRATOR 1 Erratic and shorter lining life Consistent and enhanced lining life 2 Unpredictable production Predictable and increased total output tonnage 3 Density of Lining is not uniform Density of lining is uniform throughout the shell 4 Lining thickness is not uniform around the former Lining thickness is absolutely uniform around the former 5 Refractory material in the tapered Section of the former is not completely deaerated leading to non-uniform erosion of lining and problems like elephant foot & leakage Material in the tapered section of the former is completely dense achieving max. & uniform compaction. Thus erosion is uniform in the tapered section eliminating any possibility of elephant foot & leakage due to weak lining. 6 Refractory material in the tapered Section of the former is not completely deaerated leading to non-uniform erosion of lining and problems like elephant foot & leakage Material in the tapered section of the former is completely dense achieving max. & uniform compaction. Thus erosion is uniform in the tapered section eliminating any possibility of elephant foot & leakage due to weak lining. 7 Labor Intensive One skilled and one semi-skilled person can perform the whole lining 8 Lots of hazardous silica & dust in the air Pollution free 9 Takes long hours to line the furnace from start to ?nish Whole process of lining is completed in 3-4 hours 10 Hassles due to human component like attitude, error & fatigue. Smooth and hassle free operation Bottom Lining Vibrator Ramming mass is poured into the bottom and leveled before initiating the ramming process with the Bottom Lining Vibrator. Successive layers are added until the desired level of compaction is achieved.

4. Pour the ramming mass in the bottom to the extent and level the ramming mass.  Start the ramming with the bottom lining vibrator. Continue ramming till the layer becomes hard. Keep on introducing layers of proper Home About us  Our Business  Products  Manufacturing Blog Contact Get Brochure thickness and repeat the process till the required level is attained. Care has to be exercised not to allow the antenna rod to bend during bottom lining installation. Side Wall Lining Vibrator The former is positioned securely within the furnace, and a ramming mass is introduced between the former and the coil. The 3-arm Lining Vibrator is then employed to compact the material until it hardens, ensuring consistent wall thickness. Make sure that the furnace bottom is leveled. Lower the former into the furnace making sure it sits ?at and level on the bottom refractory. Check the surface of the former makes contact with the earth leakage antenna. Set the former in place and position so that the resulting wall thickness will be consistent and concentric with the coil. After aligning the former, introduce ramming mass in the space between the former and the coil. Now compact it with a 3-arm lining vibrator till it becomes hard. Keep on adding ramming mass during the 3-arm lining vibrator movement from down to up. After reaching to top layer make the top collar and spout with ramming mass ix with sodium silicate. 3 ARM LINING VIBRATOR 3 arm lining vibrators are used for side lining preparation, consist 3 vibrator cylinder and one air divider at center of the equipment. It automatically rotates inside the former due to the angle of impact. It will take 1-2 hours for the full operation. There is require 6kg/cm2 Air pressure for smooth operation during the lining BOTTOM LINING VIBRATOR Bottom Vibrator Unit ramming plate is equipped with one Electric vibrator. Dry refractory is rammed in about 40 min. in one operation, achieving perfect compaction and absolutely even and leveled bottom. Salient Features Lining vibrator is equipped with a control panel by which we can select the vibrator to operate in AUTO MODE. Control panel controls the timing and lift of the vibrator through the hoist. Contact between former & vibrator is controlled & consistent during vibration 3 arm lining vibrator can adjust itself against the taper of the former. Salient Features Get in touch Lawatherm’s Lining Vibrators are equipped with advanced features to streamline operations: Control panel enables operation in AUTO MODE, regulating Name timing and lift of the vibrator. Consistent contact between the former and the vibrator ensures Email uniform vibration. The 3-arm lining Vibrator can adjust itself against the taper of the former, ensuring precise lining application. Phone Message SEND MESSAGE Advantages Construction Ef?ciency: Lawatherm’s Lining Vibrators expedite the lining Lawatherm’s Lining Vibrators are constructed using high-quality process, reducing downtime and enhancing overall furnace materials and precision engineering techniques. Each component is ef?ciency. designed to withstand the rigors of industrial applications while ensuring reliable performance and durability.

5. Uniformity: By facilitating uniform compaction, these vibrators  About us  Our Business  Products  Home Manufacturing Blog Contact Get Brochure ensure consistent lining thickness and density, contributing to improved furnace performance. Precision: Advanced control features enable precise regulation of vibration parameters, resulting in optimal lining quality and longevity. Applications Speci?cations Lawatherm’s Lining Vibrators ?nd application in a wide range of Bottom Lining Vibrator: Equipped with a pneumatic vibrator, industries utilizing induction furnaces, including steel plants, capable of ramming dry refractory material in approximately 50 foundries, and metal casting facilities. These vibrators streamline the minutes. lining process, enhancing productivity and operational ef?ciency. 2/3/5/6 Arm Lining Vibrator: Features multiple arm con?gurations and a central air divider, suitable for various side lining applications. Installation Lawatherm provides comprehensive installation guidelines for its Lining Vibrators, ensuring seamless integration into existing furnace setups. Technical support is available to assist with installation and setup procedures, ensuring optimal performance from the outset. Maintenance Regular maintenance is essential to prolong the lifespan and performance of Lawatherm’s Lining Vibrators. Periodic inspections, lubrication of moving parts, and prompt resolution of any issues are recommended to ensure continued reliability and ef?ciency.  Safety Precautions Lawatherm emphasizes the importance of adhering to safety protocols during the installation, operation, and maintenance of its Lining Vibrators. Users are advised to familiarize themselves with safety guidelines and utilize appropriate personal protective equipment to mitigate risks associated with industrial equipment operation. Frequently Asked Questions  What is the typical operating time for Lawatherm's Lining Vibrators?  Are Lawatherm's Lining Vibrators compatible with all types of ramming mass?  How can I ensure optimal performance from Lawatherm's Lining Vibrators? Quick Links Our Business Products Company Details REGD. OFFICE About us Steel Power Sector Continuous Casting Machine Spare N-1/10 sector-5 DSIIDC Indl Area, Bawana, Delhi-110039 Quality Handling (EOT Crane) Crane Spare R&D Consulting Service Induction Furnace Spare EMAIL lawatherm@gmail.com CSR Lifting Magnet Spare Manufacturing Lining Vibrator PHONE Contact Induction Furnance Coil +91 - 9810293754, 9810243754 Services Induction Furnace Yoke Products Ladle Slide Gate System Hydraulic Spares Enquiry / Feedback Form | Disclaimer | Sitemap Copyright © 2024 - LAWATHERM FURNACE PVT. LTD.