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Asahi/America New Technology Bus Systems Electric & Pneumatic Actuation Fieldbus Foundation Members Fieldbus Foundation Members Bray International, Inc. Chevron Research & Technology Chinese Fieldbus Professional Commission Chiyoda Corporation Chubu Electric Power Company

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asahi america new technology

Asahi/AmericaNew Technology

Bus Systems

Electric & Pneumatic Actuation

fieldbus foundation members4
Fieldbus Foundation Members
  • Bray International, Inc.
  • Chevron Research & Technology
  • Chinese Fieldbus Professional Commission
  • Chiyoda Corporation
  • Chubu Electric Power Company
  • City of Columbus Wastewater Treatment
  • Control System Integrators Association
  • Crouse hindes/CEAG-digi table
  • Delta t
  • DKK Corporation
  • Dresser Industries
  • ABB Industrial Systems Inc.
  • Accutech
  • Advanced Distillatiom Technology
  • Applied Information Scienncr
  • Asahi/America
  • Automation Research Institute of Ministry
  • of Metallurgical Industry
  • Automax/Accord Controls
  • Bailey Japan Co., Ltd.
  • Baker Hughes INTEQ
  • Bentley Nevada Corporation
  • Boing
  • BB Oil-Alliance Refinery
fieldbus foundation members5
Fieldbus Foundation Members
  • Groupe Schneider
  • Hartmann & Braun AG
  • Hitachi, Ltd.
  • Honeywell Inc.
  • HuaKong Technology Co., Ltd.
  • ICT, Inc.
  • ifak
  • Instrument Control Service, Inc.
  • I&PCEA
  • Intellution, Inc
  • InterlinkBT
  • Jet Propulsion Laboratory
  • JGC Corp.
  • K-Patents Oy
  • Duke/Fluor Daniel
  • du Pont Engineering Co.
  • EL-O-MATIC BV
  • Elsag Baily Process Automation
  • Endress + Hauser GmbH + Co.
  • Exxon Research & Engineering
  • Co.
  • Fieldbus Inc.
  • FINT
  • Fisher Controls International,
  • Inc.
  • Fisher-Rosemount Systems Inc.
  • Fraunhofer Institute
  • Fuji Electric Co., Ltd.
  • GAXT Terminals Corp.
fieldbus foundation members6
Fieldbus Foundation Members
  • Keneka Engineering Corp.
  • Kinetics Technology
  • International
  • Knick Elektronische
  • Meßgeräte GmbH &Co.
  • Konsberg Simrad AS
  • Koso Service Co., Ltd.
  • KROHNE Messtechnik GmbH
  • & Co.
  • Kurihara Kogyo Co., Ltd
  • Magnetrol International
  • Measurement Technology Ltd.
  • Micro Motion, Inc.
  • Mitsubishi Electric
  • Mobile Technology C
  • Monsanto Company
  • Moore Products Co.
  • National Instruments Corp.
  • NEC Corporation
  • Neles-Jamesbury Oy
  • NEMA
  • Niigata Masoneilan Co., Ltd.
  • Nippon Gear Co., Ltd.
  • Norsk Hydro a.s.
  • Ohkura Electric Co., Inc.
  • Omni Flow Computers
  • Oval Engineering Co., Ltd.
fieldbus foundation members7
Fieldbus Foundation Members
  • PC&E
  • PDVSA-Servicois Automatizagion
  • Pepperl+Fuchs
  • PMV,Palmstiernas Instruments
  • POHTO
  • Praxair, Inc.
  • Presys Instrumentos e Sistemas Ltda.
  • R. Stahl Schaltgeräte GmbH
  • Relcom Inc.
  • Research Reacto Institute of Kioto University
  • Richard Hirschmann Of America, Inc.
  • Rockwell Automation
  • Rosemount Analytical, Inc.
  • Rosemount Inc.
  • Saudi Arabian Oil Company
  • Shanoc, Inc.
  • Shenyang Institue of Automation
  • Shell Oil Company
  • Shimadzu Corporation
  • SHIP STAR Associates Inc.
  • Siemens Energy & automation, Inc.
  • Sira Test & Certification, Ltd.
  • SMAR
  • Smar Research
fieldbus foundation members8
Fieldbus Foundation Members
  • Softing GmbH
  • SRC NIITEPLOPRIBOR
  • SRI International
  • Stone & Webster Engineering Corp.
  • StoneL Corporation
  • The Foxboro
  • Tokyo Keiso Co., Ltd.
  • Toshiba Corporation
  • VALTEK International
  • VEGA Grieshaber KG
  • Walsh Automation Inc.
  • Westinghouse Electric
  • Westlock Controls
  • Wonderware Corporation
  • WorldFIP Europe
  • Yamaha Corporation
  • Yamatake-Honeywell Co., Ltd.
  • Yokogawa Electric Corporation
  • Yokogawa Electronics Co., Ltd
slide9

Asahi/America

Bus Systems

slide11

Asahi/America

Bus Systems

  • Allows two wire control / communications with actuator for control and status information.
  • Allows simple installation and results in significant installation savings to the customer over conventional control.
slide12

Asahi/America

Bus Systems

Customary Wiring Method

I/O Cabinet

PLC

slide13

Asahi/America

Bus Systems

Bus Wiring Method

PLC

slide14

Asahi/America

Bus Systems

Bus Wiring Method

slide15

Asahi/America

Bus Systems

Bus systems require only a two wire bus to each valve (Plus power for electric actuators).

Solenoid valves for pneumatic actuators are typically powered from the bus system.

slide16

Asahi/America

Bus Systems

Labor Costs

The utilization of a serial

communications field network

will greatly contribute to the

overall reduction of labor costs.

Compared to the conventional

hardwired system individual wires must be pulled

through a protected conduit that is hundreds of

feet long.

Hardwired 180 valve system $223,905

Networked 180 valve system $102,129

slide17

Asahi/America

Bus Systems

Material Costs

The amount of conduit, fittings, wire

and junction housings is greatly reduced.

When compared with conventional

systems, field networks eliminate a

substantial amount of field wiring and

the labor necessary to install it.

Hardwired 180 valve system $228,000.00

Networked 180 valve system $152,000.00

slide18

Asahi/America

Bus Systems

Maintenance Costs

Field networks create the

foundation for a plant wide

valve management system that

takes full responsibility for

monitoring and diagnosing

valve performance from

installation to predictive/

preventive maintenance scheduling.

slide19

Asahi/America

Bus Systems

A/A Plans to integrate two of the

many buses available into our

actuation products.

  • First is the ASI System (Now Available)
  • Secondwill be Foundation Fieldbus
  • Both are internationally recognized
slide20

Asahi/America

Bus Systems

  • Chosen for high level flexibility
  • Recognized by Instrumentation, Systems and Automation Society (ISA)
  • Intended to replace 4-20mA devices
  • High level of diagnostics can be integrated into device package.
slide21

Asahi/America

Bus Systems

Manufactures Of Foundation Fieldbus Equipment.

as i bus

Asahi/America

AS-I Bus

Bus Systems

  • Chosen for wide support and simplicity.
  • AS-I is used in on/off applications.(Which is the

Majority of Systems)

  • Interface cards are available for Electric and Pneumatic Actuators
  • Economically Priced
slide23

Asahi/AmericaAutomatedBus Systems

Pneumatic Actuator Interface

  • Provides industry standard NAMUR mounting.
  • Nema 4X Enclosure

is resistant to most acids, and salt solutions.

  • Low Profile Design
slide24

Asahi/America

Bus Systems

Electric Actuator Interface

  • Provides Open/Close relays
  • Open/Close position feedback via limit switches
  • Interface to line voltage electric actuators.
slide25

Asahi/America

Bus Systems

Technical Specifications

Maximum Length of Wire Run:

100 meters (300 meters using repeaters/extenders)

Maximum Number of Devices per Network (Master):

31 (Each Device can have 4 inputs and outputs)

Cycle Time:

5ms or less with 31 Nodes

Control Current Consumption:(Pneumatic Actuators)

Less than 160ma (Solenoid De-energized)

Less than 185ma (Solenoid Energized)

slide26

POWER

SUPPLY

AS-i Controller

M

AS-i PS

24VDC PS

100 m

Asahi/America

Bus Systems

Standard ASI Net Work

Maximum Length of 100 Meters

slide27

POWER

SUPPLY

MC

AS-I Repeater

R

R

100 m

AS-I PS

100 m

100 m

Asahi/America

Bus Systems

ASI Network with Repeaters (Maximum of 2)

Total Length of Run is Now 300 Meters

MC = Master Controller

AS-I PS = Power Supply

R = Repeater

slide28

Asahi/America

Bus Systems

Ring Structure

Valves Still Operate

If Line is cut all valves will still function

slide29

Asahi/America

Bus Systems

Gateways allow interface with other systems.

It occupies the space of one node only on the

existing system.

Existing System

Gateway

31 Nodes can be added

ASI

slide30

Asahi/America

Bus Systems

Technical Specifications

Cable Requirements:

AS-I Yellow Cable

Any Cable with the following designations:

H05VV-F2X1.5 according to DIN VDE 0281

Connector Type:

M-12 (Pin1=Positive) (Pin2=Negative)

Addressing:

Each Node is assigned a unique address:

Assigned by the Master or a handheld device

slide31

Asahi/America

Bus Systems

Company Installations of Foundation Fieldbus In Japan

Mitsubishi Chemical Corp. Mitsui Chemicals Corporation Mitsui Petrochemicals Ind., Ltd. Nichigo Engineering Co., Ltd. Nippon Shokubai Co., Ltd. Nippon Steel Corporation NITTETSU ELEX Co., Ltd.Nitto Chemical Ind. Co., Ltd. Osaka Gas Co., Ltd Sumitomo Chemical Eng. Co.,Ltd. Tohaku Electric Power Co., Ltd. Tokyo Metropolitan GovernmentToho Gas Co., Ltd. Tokyo Gas Co., Ltd.

Asahi Engineering Co., Ltd. Bureau of Waterworks Chubu Electric Power Co., IncChiyoda CorporationNitto Dainippon Ink & Chemicals, Inc.Idemitsu Engineering Co., Ltd. Japan Energy CorporationJGC CorporationKaneka Engineering Corp. Konica Corp.Kuraray Engineering Co., Ltd. Kurihara Kogyo Co., Ltd. Kyoto Petroleum Industries, LtdMitsubishi Chemical Corp.

slide32

AbbottAbitibi Consolidated Sales Corp.Accord ControlsAgrium c/o Agra-Monenco c/o Agra-Monenco/FMCAgrium U.S. Inc.AK Steel Corp.ALCO Chemical Co.Allegheny EnergyAllegheny PowerAllied SignalAlpha/Owens CorningAmalgamated Sugar Co.American Soda L.L.P.Anheuser-BuschAppleton PapersArchimica Inc.

ARCO AlaskaAtlas Paper MillsAurora Energy, L.L.C.Austin UtilitiesB.I. ChemicalsBayer CorporationBCI ChemicalsBonide ProductsBorden ChemicalBP AllianceBP AMOCO, Inc.Bristol-Meyers SquibbBunge Corp.Cabot Corp.California Energy Geothermal Callery Chemical Co.Canandaigua Wine Co.Cargill, Inc.

Asahi/America

Bus Systems

Company Installations of Foundation Fieldbus In the USA

slide33

Asahi/America

Carriage IndustriesCasco Bay Energy Co., L.L.C.Celotex Corp.Certainteed Corp.Champion International Corp.CIL Isotope Separations, Inc.City Of Painseville, Municipal Electric PlantCK WITCO Corp.Cognis Corp.Condea Vista ChemicalConoco, Inc.Copland IndustriesCorning GlassCorning Inc.Corning Inc.Creanova Inc.Daishowa America

.Dare County Water Department Of Chemical EngineeringDonohue IndustriesDow-AgrosciencesDuke EnergyDuke Fluor DanielE.I. Du Pont De NemoursEastman Chemical Co.Elf Atochem North America Inc.Eli Lilly & Co.Engelhardt Corp.Engineered Carbons, Inc.Exxon MobilFirmenichFlint Ink

Bus Systems

Company Installations of Foundation Fieldbus In the USA

slide34

Asahi/America

Flint MandersFMC CorporationFormosa Plastics Corp.Franklin HeatingFraser PaperGeneral ElectricGoodyear Tire & Rubber Co.Great Lakes ChemicalGreif Bros. Corp.GSEGSIHenkel Corp.Holtrachem Manufacturing Co.ICS TriplexIngomar Packing Co.ISAIspat-Inland, Inc.J & L Specialty Steel

Bus Systems

Company Installations of Foundation Fieldbus In the USA

J.R. Simplot Co.

Kaiser #2 FPLKaiser Aluminum & ChemicalKerr Mc GeeKN Energy, Inc.Knolls Atomic Power LabsKOSAKvaerner ProcessK.V. MARK Corp.Land O・LakesLee CollegeLouisiana State UniversityMasseyMcWhorter TechnologiesMead Johnson NutritionalMedical Area Total Energy Plant, Inc.Merck & Co., Inc.Minnesota Power

slide35

Asahi/America

Penn State UniversityPetroLube / CondatPhelps DodgePhilip MorrisPierce & Stevens Corp.Plainwell TissuePPG Industries, Inc.Purdue UniversityQuest Separation TechnologiesRegeneron Pharmaceuticals, Inc.RhodiaRittman Paper BoardRock-Tenn CompanyRohm & Haas, Inc.Seattle SteamSIP, Inc.

Bus Systems

Company Installations of Foundation Fieldbus In the USA

MOBIL B & PMOBIL OilMohave GenerationMonsanto CompanyMontana Dakota UtilitiesNiacetNitram, Inc.Northeast Wisconsin Technical CollegeNorthfield LaboratoriesNorton Coated AbrasivesNovartis Crop ProtectionNu-West IndustriesNylonge CorporationOdyssey Manufacturing CompanyOrmet Primary Aluminum CompanyOsram SylvaniaPaktankParke-Davis

slide36

Asahi/America

Bus Systems

Company Installations of Foundation Fieldbus In the USA

SolutiaSouthern EdisonSpecialty Industrial Products, Inc.Sprague PaperboardSterling ChemicalSulivan ParkTechnical SpecialtiesUSS KennedyVanchemVelsicol Chemical Corp.Voith Sulzer, Inc.Vulcan ChemicalsWaldron EngineeringWausau-MosineeWestern Research Corp.Westinghouse Electric Co.Westvaco Corporation

WeyerhaeuserWheeling Pittsburgh Steel Corp.Worthington Generation L.L.C.Wyckoff Chemical CompanyWyeth Ayerst Pharmaceutical

slide37

Asahi/America

Bus Systems

AS-I Manufacturers

slide38

Asahi/America

Bus Systems

AS-I Users

Over 10,000 nodes!!

slide39

Asahi/America

Bus Systems

Markets

Plants using 6 or more on/off valves

controlled from PLCs

Waste Water Treatment

Potable Water Treatment

Mining

Aquariums

Breweries

Oil Industry

Automotive