1 / 59

02 Thermography

thermography introduction

Daniel514
Download Presentation

02 Thermography

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Introduction to infrared thermography What is thermography and how can we use it? An introduction to the technology and some important applications for it. ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  2. Lesson objectives Know how to define infrared thermography Understand the subtopics that make up infrared thermography Understand the importance of temperature as a control parameter Understand what makes thermography unique and useful Be able to recall some examples of applications for infrared thermography ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  3. Why is temperature important? Name some processes – industrial or otherwise, where temperature is important. Why? Name ONE process where temperature is completely unimportant… ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  4. What makes thermography so useful? • It is non-contact – uses remote sensing • Keeps the user out of danger • Does not intrude upon or affect the target at all • It is two-dimensional • Comparison between areas of the target is possible • The image allows for excellent overview of the target • Thermal patterns can be visualised for analysis • It is real time • Enables very fast scanning of stationary targets • Enables capture of fast moving targets • Enables capture of fast changing thermal patterns ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  5. Thermography spans many subject areas… Analysis- techniques Radiation science Camera handling IRT Thermal science Inspection routines and reporting Applications ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  6. An infrared image • Darker means cooler, brighter means warmer • What does this image tell us? ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  7. Infrared thermography defined Infrared thermography is the science of acquisition and analysis of thermal information from non-contact thermal imaging devices ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  8. Applications Condition Based Maintenance Research and Development Medical and veterinary Quality control and process monitoring Non-destructive testing And many others! ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  9. Condition Monitoring Electrical maintenance Buildings Furnaces and boilers Mechanical, friction Fluid flow problems Tanks and vessels ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  10. High voltage substation • Hot connection ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  11. Low voltage indoor • Finding hidden problems among thousands of connections ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  12. Domestic ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  13. Pipe sediment • Sediment in a pipe creates a cold spot ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  14. Electrical motor windings • Example of short circuit in the field winding ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  15. Building Heat losses ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  16. Building Tiles breaking away ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  17. Air leakage Air leaking into building due to poor weather stripping ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  18. Air leakage Air leakage around the frame of a roof hatch ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  19. Moisture in a roof Example of moisture in a roof ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  20. Insulation defects Ice formation in urethane insulation on ammonia tank (-33 °C inside) ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  21. Refractory insulation Worn refractory insulation causing a hot spot on the outside of a trident duct ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  22. Process monitoring Rotary kiln in cement industry ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  23. Furnaces Furnace tubes and burners ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  24. Furnace items – pressure vessel Flange leakage ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  25. Combustion engine Ship Diesel engine running improperly ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  26. Electric motor bearing Overheated motor bearing. Over 80 °C on bearing housing. ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  27. Pump bearing Pump bearing in need of maintenance. ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  28. Belt drive Loose or tight belt heats up abnormally ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  29. Conveyor belts Conveyor belts have thousands of bearings that are sometimes difficult to get close to. ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  30. Tank sediment Sediment in a tank shows up as cool area at the bottom ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  31. Pipe sediment Sediment along the length of this pipe section shows up cool ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  32. Tank levels Indicating the fluid level in a storage tank ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  33. Valves Example of valves in petro-chemical industry ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  34. Heat exchanger Blocked heat exchanger section at the green arrow ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  35. Other applications Medical and veterinary Non-destructive testing Process monitoring Electronics ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  36. Medical ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  37. Veterinary ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  38. Process monitoring Production monitoring and quality control in food packaging, automotive industry, and refrigerator production. ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  39. Process monitoring Plastic bottles: Production monitoring and quality control ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  40. Electronics Overheated conductor on PCB ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  41. Electronics Design verification shows need of redesign before production starts ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  42. Product development Radiator (convector..) core testing ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  43. Product development Play file Brake_disc.avi Testing disk brakes ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  44. Product development Testing tyre design ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  45. Non-destructive testing Visible at surface level Not visible at surface level Play file Composite.AVI Composite material analysis in aerospace industry ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  46. Materials testing Play file Tensile_stress.avi Tensile stress ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  47. Production research Play file Turning_machine.avi Turning machine ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  48. Quality control Studwelding ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  49. Quality control Play file Induction.AVI Induction welding ITC Level 1 Training © Publ. no. 1560097_G-en_GB

  50. Quality control Die casting mould for electric motor ITC Level 1 Training © Publ. no. 1560097_G-en_GB

More Related