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2010 - PowerPoint PPT Presentation


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Your partner in complex manufacturing services 2010 Videoton is t he largest Hungarian industrial group in local private ownership . a cost-effective integrated contract manufacturer. a multi-commodity supplier for Automotive, Household, Industrial, and Communication markets .

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Presentation Transcript
slide2

Videoton is

  • the largest Hungarian industrial
  • group in local private ownership.
  • a cost-effective integrated contract
  • manufacturer.
  • a multi-commodity supplier for
  • Automotive, Household, Industrial,
  • and Communication markets.
  • a professional regional EMS
  • provider with extended engineering
  • services.
  • a service provider in all areas of
  • operation incl. logistics, engineering,
  • HR, quality, facility management.
slide3

Key highlights

  • Established in 1938
  • Owned and managed by three Hungarian private individuals since 1992
  • Revenue: 253 Mill EUR (2009, preliminary)
  • Shareholders Equity: 275 Mill EUR
  • No debts, net indebtedness ≤ 0
  • Locations: 9 in Hungary, 1 in Bulgaria & 1 in Ukraine
  • (550 000 m2 production area in total)
  • Employees as of December 2009: 7500+
  • 23rd global EMS provider, 3rdEuropean, the largest from CEE (MMI ranking)
slide4

Markets & Activites

2009

Market Exposure

Activity Breakdown

slide5

Locations

Ukraine, Mukachevo

Budapest

Székesfehérvár

(HQ)

Kunhegyes

Veszprém

Törökszentmiklós

Nagyvenyim

Enying

Sárbogárd

Marcali

Kaposvár

Manufacturing plant

Offices

Representative office

Bulgaria, Stara Zagora

slide6

Corporate structure

HOLDING (HQ)

Manufacturing

Engineering

Services

VT INFORMATICS Kft.

VT METAL Kft.

RHINOLIGHT Kft.

INDUSTRIAL PARK COMPANY

VTBH-DZU BULGARIA

KVJ MŰVEK ZRt.

HILASE Kft.

VT ARTRANS Kft.

VT UKRAINE Kft.

VT PLASTIC Kft.

HOLOGRAFICS Kft.

VT-TRANSMAN Kft.

VIDEOTON ELECTRONIC

ASSEMBLY SERVICES Kft.

VIDEOTON PRECISION Kft.

VIDEOTON ENGINEERING

DEVELOPMENT Kft.

PANNONJOB Kft.

VT-SYSTEMTECHNICS Kft.

PANNON FACILITY Kft.

VIDEOTON AUTOMOTIVE

ELECTRONICS Kft.

VTCD Kft.

PANNON PQS Kft.

VIDEOTON

ELEKTRO-PLAST Kft.

slide8

Videoton Automotive Electronics Ltd.

Székesfehérvár, 7 March, 2014

slide9

Quick facts

  • Member of Videoton Group
  • Automotive electronic / electromechanical assembly / sensors and controls services
  • Automotive production since 1994
  • 64 million EUR turnover (2009)
  • 960 employees
  • 21 000 square meter
  • 5 buildings
  • Yearly production quantity:
  • 28 M Electronic assembly,
  • 7,6 M Relay-Switch-Junction box assembly
slide10

Corporate structure

Lászlófalviné G. Zsuzsa Managing director

Ildikó Tóth

Assistant

Róbert Pomázi

Director

Human. Res.

Ferenc Gál

Director

Production & Logistics

Gábor Klima

Director

Purchasing&Eng&Sales

Béla Homoki

Director

Finance

József Takács

Director

Quality

Csaba Angyali

Purchasing Mgr.

Plant 4-5

Melinda Bordács

Quality & Environment Mng.

Tamás Somogyi

Quality Mgr.

Plant 4-5

Tímea Sárközi

Invoicing

József Szabó

Log & Purchasing & Eng.

Mgr. Plant 1-2

Sándor Nagy

Production & Maint. Mgr.

Plant 4

Tamás Bácsai

Logistics Mgr.

Plant 4-5

Molnár Franciska

Human resources

Csaba Szabó

Informatics

team leader

Balázs Csikós

Accounting

Zsolt Mészáros

Production & Maint. Mgr.

Plant 5

Máté Bősze

EHS

Judit Magenheim

Finance

István Sefcsich

Engineering Mgr.

Plant 4-5

Sándor Farkas

Sales Manager

Gábor Héder

Production & Maint.& Quality Mgr.Plant 1-2

slide11

Technologies

  • SMD: reflow, gluing, AOI

8 Siemens SMD lines with DEK paste apply and Vitronics reflow ovens, partially with inline AOI

  • Through hole assembly / special insertions

Universal TH lines, Autosplice, SM Contact, Loupot, Tyco insertion machines

3 TH lines, 6 special insertion machines

  • Wave / Selecitve / Multiwave soldering with Ni

Ersa, EPM, Vitronics Soltec wave machines

2 lead free, 6 leaded wave-selective wave machines

slide12

Technologies

  • Semi automatic and automatic assembly lines

Videoton designed 11 dedicated final assembly lines

  • In circuit – function testing

Marconi, Ingun, HP testers for ICT

Own designed specific FCT with modular system

Combined testers also available

  • Conformal coating (selective varnishing)

PVA conformal coating machines

2 complete varnishing lines

  • Aluminium bonding
slide13

Services: Industrialisation

  • Dedicated project team
  • Component purchasing and qualification (SQA)
  • In house laboratory for validation
  • Quality planning (PPAP, OIL, CP)
  • Flow & Process design
  • Tool development
  • Prototyping
slide14

Services: R&D

  • PCB layout
  • Software development (ICT / FCT)
  • Design for testability (ICT / FCT)
  • Design for manufacturability
  • Mechanical engineering (tools, assembly lines, fixtures)
slide15

Investments 2010-11

  • Leadfree multi- and selectivewavesolderingmachine
  • 1completeSiemens SMD line (capacityextension)
  • 2 completestate of art Fuji SMD line
  • In-lineOrbotech AOI
  • Routing / millingmachine
  • Investmentamount: 3 MEUR
slide16

Automotive process environment

  • Automatic optical inspection through the whole assy process (AOI, 2D paste thickness, after mechanical assy, in FCT for specific tasks)
  • Full traceability (component, process)
  • Process monitoring (SPC, data collection)
  • Robust lead-free processes
  • IPC 610D class 3 capability
slide17

VT Automotive Electronics

VT group vertical integration

VT Engineering

Functional Testers

VT Plastic Plastic injection moulding

VT Metal Sheet metal stamping

VT Informatics

ICT fixtures

VT Artrans

Logistics

VT Precision

Tooling

slide18

Reliability/PV test and prototyping lab

Flying probe

1

2

3

1. Thermal Shock

-40°C/30 mins +85°/30 mins

168 hours (1 week)

1000 hours (6 weeks)

no Power

3D X-RAY

Ionic contamimeter

2. Combined Test

-40°C/2 hours +85°C/2 hours 85%HR

168 hours (1 week)

1000 hours (6 weeks)

under Power

3. Humid Heat Test

+85°C 85%HR

168 hours (1 week)

1000 hours (6 weeks)

activated

  • Mechanical measurements / Electrical analysis
  • Thickness gauge
  • Pressing force m.
  • Video microscope
  • Oscilloscope, Special power units
slide19

Quality assurance program

WE ACHIEVE BUSINESS EXCELLENCE BY:

ISO / TS 16949and ISO 14001 certification

Continuous improvement:

  • Zero defect concept
  • Yearly quality plan
  • Quick Response Quality Control (QRQC method)
  • Area audits

Principal tools:

  • Short loop of PDCA (24 hours, 5 days, 10 days)
  • Project quality planning (FMEA, CP, Cpk analysis, PPAP)
  • Training Program for all employees (ESD, 5S, IPC-A-610D)

PPM levels:

2008-9 average: 25 PPM

2010 target 20 PPM

slide20

Supply chain

  • VTAE responsible for procurement more than 4000 type of components
  • Direct purchasing –contact with market leaders (Phillips, ST, Tyco, Osram, Onsemi, Infineon, Fujitsu)
  • SQA – supplier validation
  • Customer vendor list

Poland

Germany

China

Czech Rep.

France

Hungary

Mexico

Italy

Turkey

Spain

Brasil

  • Customer and Supplier EDI link
  • Delivering to 36 customer locations
  • Customer JIT promoting by consignment store

Tunesia

slide21

Customers

VT Autóelektronika Kft.

slide22

Product showroom - Electronics

LED rear lamps

Head lamp actuator

Climate control panel

Audio applications

Body controller power board

Bending light controller PCBA

Electronic steering lock

slide23

Product showroom - Electromechanics

Relays

Outside connector

Fuse box

Steering switches

slide24

Product showroom - Moduls

Third breaklamp

Steering switches

Blower ECU

LED rear lamps

Heating controller

Air flow sensor

slide25

Semi automatic assembly line for modul production

Main process steps:

  • SMD component insertions + reflow
  • ICT test
  • Selective varnishing
  • TH component insertions + Wave soldering
  • Selective varnishing
  • Final assembly with aluminium base, metal clip and plastic cover
  • Final test
slide26

Modul assemblies

  • LCD precision assembly
  • Housing
  • Potting / sealing
  • Hot bar welding on plastic
  • Welding
  • Aluminium bonding
  • UV curing
  • Mechanical calibration

Main processes:

slide27
Thank you for your kind attention!

VIDEOTON Automotive Electronics Ltd.

Sales & Marketing

H-8000 Szekesfehervar

Berenyi u. 72-100

Tel.: + 36 22 533 985

Fax: + 36 22 533 986

E-mail: aut@aut.videoton.hu

Web: www.aut.videoton.hu