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2010

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  1. Your partner incomplexmanufacturingservices 2010

  2. Videoton is • the largest Hungarian industrial • group in local private ownership. • a cost-effective integrated contract • manufacturer. • a multi-commodity supplier for • Automotive, Household, Industrial, • and Communication markets. • a professional regional EMS • provider with extended engineering • services. • a service provider in all areas of • operation incl. logistics, engineering, • HR, quality, facility management.

  3. Key highlights • Established in 1938 • Owned and managed by three Hungarian private individuals since 1992 • Revenue: 253 Mill EUR (2009, preliminary) • Shareholders Equity: 275 Mill EUR • No debts, net indebtedness ≤ 0 • Locations: 9 in Hungary, 1 in Bulgaria & 1 in Ukraine • (550 000 m2 production area in total) • Employees as of December 2009: 7500+ • 23rd global EMS provider, 3rdEuropean, the largest from CEE (MMI ranking)

  4. Markets & Activites 2009 Market Exposure Activity Breakdown

  5. Locations Ukraine, Mukachevo Budapest Székesfehérvár (HQ) Kunhegyes Veszprém Törökszentmiklós Nagyvenyim Enying Sárbogárd Marcali Kaposvár Manufacturing plant Offices Representative office Bulgaria, Stara Zagora

  6. Corporate structure HOLDING (HQ) Manufacturing Engineering Services VT INFORMATICS Kft. VT METAL Kft. RHINOLIGHT Kft. INDUSTRIAL PARK COMPANY VTBH-DZU BULGARIA KVJ MŰVEK ZRt. HILASE Kft. VT ARTRANS Kft. VT UKRAINE Kft. VT PLASTIC Kft. HOLOGRAFICS Kft. VT-TRANSMAN Kft. VIDEOTON ELECTRONIC ASSEMBLY SERVICES Kft. VIDEOTON PRECISION Kft. VIDEOTON ENGINEERING DEVELOPMENT Kft. PANNONJOB Kft. VT-SYSTEMTECHNICS Kft. PANNON FACILITY Kft. VIDEOTON AUTOMOTIVE ELECTRONICS Kft. VTCD Kft. PANNON PQS Kft. VIDEOTON ELEKTRO-PLAST Kft.

  7. Automotive customer base

  8. Videoton Automotive Electronics Ltd. Székesfehérvár, 7 March, 2014

  9. Quick facts • Member of Videoton Group • Automotive electronic / electromechanical assembly / sensors and controls services • Automotive production since 1994 • 64 million EUR turnover (2009) • 960 employees • 21 000 square meter • 5 buildings • Yearly production quantity: • 28 M Electronic assembly, • 7,6 M Relay-Switch-Junction box assembly

  10. Corporate structure Lászlófalviné G. Zsuzsa Managing director Ildikó Tóth Assistant Róbert Pomázi Director Human. Res. Ferenc Gál Director Production & Logistics Gábor Klima Director Purchasing&Eng&Sales Béla Homoki Director Finance József Takács Director Quality Csaba Angyali Purchasing Mgr. Plant 4-5 Melinda Bordács Quality & Environment Mng. Tamás Somogyi Quality Mgr. Plant 4-5 Tímea Sárközi Invoicing József Szabó Log & Purchasing & Eng. Mgr. Plant 1-2 Sándor Nagy Production & Maint. Mgr. Plant 4 Tamás Bácsai Logistics Mgr. Plant 4-5 Molnár Franciska Human resources Csaba Szabó Informatics team leader Balázs Csikós Accounting Zsolt Mészáros Production & Maint. Mgr. Plant 5 Máté Bősze EHS Judit Magenheim Finance István Sefcsich Engineering Mgr. Plant 4-5 Sándor Farkas Sales Manager Gábor Héder Production & Maint.& Quality Mgr.Plant 1-2

  11. Technologies • SMD: reflow, gluing, AOI 8 Siemens SMD lines with DEK paste apply and Vitronics reflow ovens, partially with inline AOI • Through hole assembly / special insertions Universal TH lines, Autosplice, SM Contact, Loupot, Tyco insertion machines 3 TH lines, 6 special insertion machines • Wave / Selecitve / Multiwave soldering with Ni Ersa, EPM, Vitronics Soltec wave machines 2 lead free, 6 leaded wave-selective wave machines

  12. Technologies • Semi automatic and automatic assembly lines Videoton designed 11 dedicated final assembly lines • In circuit – function testing Marconi, Ingun, HP testers for ICT Own designed specific FCT with modular system Combined testers also available • Conformal coating (selective varnishing) PVA conformal coating machines 2 complete varnishing lines • Aluminium bonding

  13. Services: Industrialisation • Dedicated project team • Component purchasing and qualification (SQA) • In house laboratory for validation • Quality planning (PPAP, OIL, CP) • Flow & Process design • Tool development • Prototyping

  14. Services: R&D • PCB layout • Software development (ICT / FCT) • Design for testability (ICT / FCT) • Design for manufacturability • Mechanical engineering (tools, assembly lines, fixtures)

  15. Investments 2010-11 • Leadfree multi- and selectivewavesolderingmachine • 1completeSiemens SMD line (capacityextension) • 2 completestate of art Fuji SMD line • In-lineOrbotech AOI • Routing / millingmachine • Investmentamount: 3 MEUR

  16. Automotive process environment • Automatic optical inspection through the whole assy process (AOI, 2D paste thickness, after mechanical assy, in FCT for specific tasks) • Full traceability (component, process) • Process monitoring (SPC, data collection) • Robust lead-free processes • IPC 610D class 3 capability

  17. VT Automotive Electronics VT group vertical integration VT Engineering Functional Testers VT Plastic Plastic injection moulding VT Metal Sheet metal stamping VT Informatics ICT fixtures VT Artrans Logistics VT Precision Tooling

  18. Reliability/PV test and prototyping lab Flying probe 1 2 3 1. Thermal Shock -40°C/30 mins +85°/30 mins 168 hours (1 week) 1000 hours (6 weeks) no Power 3D X-RAY Ionic contamimeter 2. Combined Test -40°C/2 hours +85°C/2 hours 85%HR 168 hours (1 week) 1000 hours (6 weeks) under Power 3. Humid Heat Test +85°C 85%HR 168 hours (1 week) 1000 hours (6 weeks) activated • Mechanical measurements / Electrical analysis • Thickness gauge • Pressing force m. • Video microscope • Oscilloscope, Special power units

  19. Quality assurance program WE ACHIEVE BUSINESS EXCELLENCE BY: ISO / TS 16949and ISO 14001 certification Continuous improvement: • Zero defect concept • Yearly quality plan • Quick Response Quality Control (QRQC method) • Area audits Principal tools: • Short loop of PDCA (24 hours, 5 days, 10 days) • Project quality planning (FMEA, CP, Cpk analysis, PPAP) • Training Program for all employees (ESD, 5S, IPC-A-610D) PPM levels: 2008-9 average: 25 PPM 2010 target 20 PPM

  20. Supply chain • VTAE responsible for procurement more than 4000 type of components • Direct purchasing –contact with market leaders (Phillips, ST, Tyco, Osram, Onsemi, Infineon, Fujitsu) • SQA – supplier validation • Customer vendor list Poland Germany China Czech Rep. France Hungary Mexico Italy Turkey Spain Brasil • Customer and Supplier EDI link • Delivering to 36 customer locations • Customer JIT promoting by consignment store Tunesia

  21. Customers VT Autóelektronika Kft.

  22. Product showroom - Electronics LED rear lamps Head lamp actuator Climate control panel Audio applications Body controller power board Bending light controller PCBA Electronic steering lock

  23. Product showroom - Electromechanics Relays Outside connector Fuse box Steering switches

  24. Product showroom - Moduls Third breaklamp Steering switches Blower ECU LED rear lamps Heating controller Air flow sensor

  25. Semi automatic assembly line for modul production Main process steps: • SMD component insertions + reflow • ICT test • Selective varnishing • TH component insertions + Wave soldering • Selective varnishing • Final assembly with aluminium base, metal clip and plastic cover • Final test

  26. Modul assemblies • LCD precision assembly • Housing • Potting / sealing • Hot bar welding on plastic • Welding • Aluminium bonding • UV curing • Mechanical calibration Main processes:

  27. Thank you for your kind attention! VIDEOTON Automotive Electronics Ltd. Sales & Marketing H-8000 Szekesfehervar Berenyi u. 72-100 Tel.: + 36 22 533 985 Fax: + 36 22 533 986 E-mail: aut@aut.videoton.hu Web: www.aut.videoton.hu