Working Principle of Shot Blasting Machine | Airo Shot Blast Equipments

1. Working Principle of Shot Blasting Machine Process & Mechanism Explained Airo Shot Blast Equipments Contact Details: +919119207701 | info@airoshotblast.in| Jodhpur, Rajasthan, India www.airoshotblast.in www.airoshotblast.in

2. What is Shot Blasting? High-Velocity Surface Treatment Shot blasting harnesses high-velocity abrasive pellets—steel shots, grits, and other media—to meticulously clean and prepare metal surfaces for industrial applications. This powerful process efficiently removes rust, scale, paint, and other stubborn impurities without relying on harsh chemicals, making it an environmentally conscious choice. Widely preferred across industries for surface preparation due to its exceptional speed, environmental safety credentials, and long-lasting durability.

3. Core Mechanism: Centrifugal Wheel Propulsion 01 02 Motor Activation Media Feeding High-power motor spins the centrifugal wheel (blast wheel) at tremendous speeds within a fully enclosed chamber Abrasive media flows from the hopper into the rotating wheel, creating a controlled feeding system 03 Kinetic Propulsion Centrifugal force propels media at target surfaces with precise kinetic energy, achieving optimal cleaning and surface roughening for superior coating adhesion

4. Shot Blasting Process Flow Loading Stage Components are carefully positioned on conveyor systems or tables within the blast chamber, ensuring optimal exposure angles Abrasive Propulsion Centrifugal wheels accelerate steel shots and grit particles towards components with controlled velocity and precision Surface Impact High-energy abrasive particles strike surfaces, effectively removing contaminants whilst creating ideal surface texture profiles Recovery & Collection Advanced systems collect and recycle used media whilst capturing dust particles, maintaining a pristine working environment

5. Types of Shot Blasting Machines Table Type Hanger Type Ideal for small to medium components with manual or semi- automatic operation capabilities Suspended components rotate during blasting for uniform cleaning coverage • Versatile positioning options • 360-degree surface access • Cost-effective solution • Ideal for complex geometries • Perfect for batch processing • Automated rotation systems Tumble Blast Rotary Barrel Vibratory motion ensures comprehensive cleaning of bulk small parts Continuous rotation system for mass finishing of multiple components • High-volume processing • Continuous operation • Gentle handling option • Maximum throughput • Consistent results • Automated loading/unloading

6. Advantages Over Sandblasting Superior Efficiency Environmental Excellence Utilises centrifugal force rather than compressed air, delivering significantly higher efficiency whilst consuming substantially less energy Fully enclosed system dramatically reduces dust emissions and environmental pollution, creating true dustless blasting capabilities Enhanced Performance More aggressive and faster surface cleaning capabilities, specifically engineered for large-scale or heavy- duty industrial applications

7. Applications Across Industries Automotive Construction Comprehensive cleaning of engine parts, chassis components, and body panels prior to painting and coating applications Professional preparation of steel structures and concrete surfaces for enhanced durability and coating adhesion Foundry & Casting Aerospace & Heavy Engineering Efficient removal of ceramic shells and surface scale from cast components with precision and reliability Precision cleaning for mission-critical components requiring the highest standards of surface preparation

8. Key Components Visualised 1 Hopper System Feeds abrasive media with controlled flow rates 2 Centrifugal Blast Wheel High-speed rotating mechanism for media propulsion 3 Abrasive Stream Impact Precise targeting of workpiece surfaces 4 Recovery System Dust collection and abrasive recycling technology

9. Safety & Environmental Considerations Complete Enclosure Fully enclosed chambers prevent abrasive and dust escape, ensuring operator safety and environmental compliance Advanced Dust Control Sophisticated dust collectors maintain pristine air quality and create safe working environments for operators Sustainable Operation Recycled abrasive media significantly reduces waste generation and operational costs whilst maximising efficiency Eco-Friendly Process Chemical-free operation makes shot blasting an environmentally responsible choice for industrial surface preparation

10. Transform Your Surface Preparation Summary & Contact Shot blasting machinesharness centrifugal force to deliver efficient, precise cleaning and surface preparation solutions. This versatile, eco-friendly, and cost-effective technology represents the gold standard for industrial surface finishing applications. For expert solutions and customised shot blasting equipmenttailored to your specific requirements: Contact Airo Shot Blast Equipments Contact Airo Shot Blast Equipments +919119207701| info@airoshotblast.inairoshotblast.in Precision & Reliability