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THREE-PHASE HOPPER LOADERS. 6.98.544.0.ENG. CHARACTERISTICS:. The three-phase hopper loaders are the ideal solution for the transport in vacuum of great quantities of plastic material, also at long distance. The vacuum is created by side channels blowers with high performances.

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Presentation Transcript
slide1

THREE-PHASE

HOPPER LOADERS

6.98.544.0.ENG

slide2

CHARACTERISTICS:

The three-phase hopper loaders are the ideal solution for the transport in vacuum of great quantities of plastic material, also at long distance.

The vacuum is created by side channels blowers with high performances.

slide3

CHARACTERISTICS:

  • The transport system is composed of 3 families of elements:
  • SUCTION UNITS (powers from 1.1 to 11 kW)
  • CONTAINERS (capacity from 0.5 up to 80 liters)
  • FILTERS (metallic net, tissue, paper or cyclone filters)
slide4

APPLICATIONS:

  • Feeding from storage bin.
  • Feeding with proportional valve.
  • Feeding with DUO valve for:

- drying hopper

- injection moulding machine.

slide5

APPLICATIONS :

Feeding from storage bin:

slide6

APPLICATIONS :

Feeding with proportional valve:

slide7

APPLICATIONS :

Feeding with DUO valve:

slide8

COMPETITIVE ADVANTAGES:

Side channels blowers with high performance and without need of maintenance.

DUO valve for the loading of 2 containers using the same blower.

By-pass valve for the energy saving and the protection of the blower.

Blower + filter solution mounted on the same base frame with low footprint.

Cyclone filter with removable bin for dust collection.

Signal of the machine’s state by high visibility lamp.

slide9

COMPETITIVE ADVANTAGES :

1. Side channels blowers

Side channels blowers without wear for friction, maintenance free and high performance.

slide10

COMPETITIVE ADVANTAGES :

2. DUO valve

It allows to create a mini plant where a dehumidification hopper and an injection moulding machine are fed by a single suction unit.

slide11

COMPETITIVE ADVANTAGES :

3. By pass valve

It preserves the sunction unit from continous startings allowing a saving in terms of wear and energy.

slide12

COMPETITIVE ADVANTAGES :

4.VF C

Compact solution for an optimal exploitation of the space, without altering efficiency and performance of the system.

slide13

COMPETITIVE ADVANTAGES :

5. Bin for the dust collection

A handler allows the releasing of the bottom bin for the dusts’ collection in an easy way.

The bin has an inspection window to control the dust level inside.

slide14

COMPETITIVE ADVANTAGES :

6. High visibility lamp

It allows the control of the operation state of the machine also at long distance.

slide15

RANGE:

Containers

slide16

RANGE:

Suction units

slide17

RANGE:

Cyclone filters

slide18

EQUIPMENT:

  • Proportional valve with integrated control
  • Maintenance hoppers
  • Palmtop controller
  • Sunction probes
  • DUO valve
  • By-pass valve
slide19

EQUIPMENT :

1. Proportional valve

Aluminium diecasting with a seal gasket for the feeding of natural and regrind material.

The setup of the proportions is made by palmtop controller.

slide20

EQUIPMENT :

2. Maintenance hoppers

For the direct installation on the transforming machine.

They are available in version:

  • TMM
  • TMX with cylindrical column in Pyrex for visual control.
slide21

EQUIPMENT :

3. Palmtop controller

It constitutes the digital IN/OUT interface for the setting and the control of the machine’s parameters.

slide22

EQUIPMENT :

4. Sunction probes

Probes for aspiration of the material, single or double pipe with a regular fluidification.

The flexible connection pipe is made in non-toxic and anti-static polyurethane.

slide23

EQUIPMENT :

5. DUO valve

DUO valve, installed in three-phase sunction units.

It allows the installation of two containers for the loading of a hopper and an injection moulding machine by the same pump.

slide24

EQUIPMENT :

6. By pass valve

By-pass valve usually applied onto centralized cyclone filters.

It is used for the cooling of the sunction unit and to reduce the number of starts.

It can be installed directly on small suction units

slide25

IMPORTANT DETAILS:

CONTAINERS

  • Body fully realised in stainless steel with guarantee of quality and without release of oxide.
  • Tissue filter with a big filter capacity.
  • Filter cleaning as standard.
  • Discharge outlet equipped with high seal gasket.
slide26

IMPORTANT DETAILS :

1. Body in stainless steel

It is built in stainless steel, guarantee of quality and nontoxicity.

Opportunely shaped for an optimal downflow of the material.

slide27

IMPORTANT DETAILS :

2. Tissue filter

Different types of filters are available according to the demands of the user.

Paper filters, or tissue filters with high capacity, otherwise metallic net if the suction unit is equipped by centralized filter.

slide28

IMPORTANT DETAILS :

3. Filter cleaning

The filter cleaning is programmed by the user according to the type of material. It is performed by spray of compressed air jets through a diffuser.

slide29

IMPORTANT DETAILS :

4. Outlet with seal edge gasket

Detail of the discharge outlet, equipped with anti-wear edge gasket, for a perfect sealing also with dust materials.

slide30

CYCLONE FILTER:

  • Cyclone dust separator and paper filter to protect the blower.
  • Cleaning filter programmable using jets of compressed air.
slide31

CYCLONE FILTER:

1. Operating

The air aspiration makes a spiral flow allowing the heavy dust to separate and fall on the bottom. The air is then cleaned again passing through the cartridge filter, before to exit the filter.

slide32

IMPORTANT DETAILS :

2. Filter cleaning

The cartridge filter cleaning performs jets of compressed air with a programmed frequence and time. The air is accumulated in the bottom tank.

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