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A J Antunes & Co Carol Stream, Illinois

A J Antunes & Co Carol Stream, Illinois. Antunes Plant - Suzhou China. Our Products. Air & Gas Pressure Switches. Custom Electronics & Controls Surface Mount Technology. Rapid Toasters. Hot Dog Corral. Innovative Water Filtration (Removes Virus Size Particles). Material Requirements

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A J Antunes & Co Carol Stream, Illinois

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  1. A J Antunes & CoCarol Stream, Illinois

  2. Antunes Plant - Suzhou China

  3. Our Products Air & Gas Pressure Switches Custom Electronics & Controls Surface Mount Technology Rapid Toasters Hot Dog Corral Innovative Water Filtration (Removes Virus Size Particles)

  4. Material Requirements Planning Bills of Materials Inputs • Planned • Orders • ReleaseDates • Due Dates Demand (Forecast, SOs, etc.) • Planned • Orders • ReleaseDates • Due Dates • Planned • Orders • ReleaseDates • Due Dates Calculate MRP Supply (POs, WOs, Quantities on Hand) Action Messages • Planned • Orders • ReleaseDates • Due Dates Planning Data • Planned • Orders • ReleaseDates • Due Dates Outputs Shop Calendar

  5. MRP Summary and Detail Inquiries

  6. Active Production Environment • Installed QAD and Advanced Repetitive 01/97 • Repetitive tools were instrumental in production ramp up: • $18MM in 1997 • $32MM in 1998 • $45MM in 1999 • Corporate philosophy of use Repetitive and Work Orders where they fit best throughout the manufacturing environment.

  7. Our Ongoing Partnership with QAD • Early Implementer of QAD Net UI • Early Adopter for Desktop 1 • Early Adopter for Desktop 2 • Early Adopter for eB2.1 • Live Thanksgiving of 2003 • Early Adopter for CSS 4.1.4 • Early Adopter of QPS • Early Adopter of QAD .NET UI • Received Two Rapid Achievement Awards • For Rapid Upgrade of MFG/PRO • For Time to Benefit

  8. Our Ongoing Partnership with QAD • Early Adopter Advantages • Early Access to Important Functionality • eB2.1 Critical for Support of Suzhou China Facility • .NET UI Capabilities • QAD Production Scheduler Exceptional Efficiency • Insight into Future Technologies • NetUI, Desktop, .NET UI • Exposure to New Development Environments • Exposure to QAD Development Directions • What We Provide to QAD • Test Environment • Positive Approach to Issues • Careful Documentation of Experiences / Problems • Schedule Projects to Include Additional Testing / Diagnostics

  9. Mike Ferrusquia Director of Manufacturing

  10. Opportunities & Challenges QAD Production Scheduler

  11. The OLD WAY • Multiple Screens • Multiple Reports • No Continuity Between Screens & Reports • Information is not Real-Time • Poor Visibility of Capacity • Difficult to Update Existing Schedules

  12. Results of OLD WAY • Scheduling Performed Less Frequently (i.e. twice a week) • Tendency to Overload Schedules for Safety • Overloaded Schedules = Overloaded Material Requirements = $$$ Inventory

  13. Common Scheduling Tool Today

  14. Solution • A production scheduling tool that • fits the environment • requires minimal ERP system knowledge • is easy-to-use • provides quick visibility to demand, supply and capacity changes • reduces production scheduling effort • supports accurate delivery date quotes

  15. QAD Production Scheduler 1. Briefly scan each production line - red queues indicate issues. 2. Make adjustments with full demand, supply and capacity visibility. 3. Display can reflect orders just entered if synchronization is set.

  16. Process Overview Step 1 Latest supply and demand information imported from MFG/PRO. • Inventory on-hand • Projected on-hand • Production reported • Demand visibility • Supply visibility • Capacity visibility • Alternate Resources • Detail MRP pegging (one level) Step 2 • Each resource will display visual indicators • Make appropriate schedule adjustments. Step 3 Export Schedule to MFG/PRO (initiated by user) Step 4 (optional) Net change MRP to cycle through lower level planning.

  17. Visibility of 23.16, 3.2, 1.4.1, 22.3, 18.22.2.2, 7.2 ALL AT ONCE! Workbench, Set Up, Report tabs Site: Specify site to create schedule for Resource = Production Line or Work Center Filter workbench view by item attributes

  18. Visibility of 23.16, 3.2, 1.4.1, 22.3, 18.22.2.2, 7.2 ALL AT ONCE! Daily capacity shown in hours and cum capacity shown for time period you are looking at Planned and Scheduled Order Quantities Master Planning Data for the selected item In focus Alternate resources for highlighted item System Messages (export crashed, synchronization in process, etc.)

  19. Visibility of 23.16, 3.2, 1.4.1, 22.3, 18.22.2.2, 7.2 ALL AT ONCE! Schedule and MRP Information Item Planning detail for the selected Item in focus MRP Action Message Item Demand Detail Sales Order SO101 Import/Export

  20. Set Historical Days, Future Days, Firm Days, Include Forecast Or Just Firm Orders Globally and by Site

  21. Add Resource (Production Line), and Lock to a Scheduler

  22. Generate Report / Export to Spreadsheet

  23. Functionality Highlights • Integrated with MFG/PRO • Key production scheduling information in a single screen • Event-based visual alerts • Scheduling simulation • Manual or automatic data synchronization • Export schedule updates to MFG/PRO • Excel reporting capabilities • Launches as standalone or from within Desktop

  24. Best for Parent Item SchedulingWork Order Version May Address Other Environments BOM I Op 30 Op 20 Parent L- 0 Op 10 Op 40 Cell Manufacturing Flow Rate Sub-Asm Sub-Asm L- 1 II Op 10 Single Operations (stamping or molding) Comp Sub -Asm Comp Comp Comp L- 2 III Op 10 50hr Op 40 70hr Comp L- 3 Op 30 100hr Op 20 40hr Job Shop - no requirement to schedule individual operations. Schedule based on bottleneck run rate for ITEM. (40hr)

  25. Summarized

  26. The QAD Production Scheduler • Key benefits: • Integrated • Reduces production scheduling effort • Schedules production in near real-time • Scheduling visibility through visual alerts on capacity and item availability • Scheduling simulation • Some facts: • Compatible with MFG/PRO eB (as per SP4), eB2, eB2.1 • Launched as standalone or from Desktop UI • Release 1.0 for Repetitive only

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