Model LCD 501---502. KEYTROLLER LCD Vehicle Monitoring Devices. KEYTROLLER available in 2 model series. Keypad Model 105 Code input RFID card input LCD Model 500 series Full featured start from keypad Model 501 –impacts/speeding etc Keyless ignition Model 502
This presentation covers these LCD models
KEYTROLLERVehicle Monitoring Systems
Can be installed on ANY make/model electric, gas, LPG or Diesel powered vehicle
KEYTROLLERVehicle Monitoring Systems
NO MORE KEYS!!!
Start—stop engine/motor right from keypad!
How much time is lost at your company with lost and broken keys?
2 LCD models to choose from
Automate operator’s checklist---all events recorded ---immediate supervisor or mechanic interface if checklist “flagged event” FAILS
OSHA regulation 1910.178(q)(7)Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily. Where industrial trucks are used on a round-the-clock basis, they shall be examined after each shift. Defects shall be immediately reported and corrected.
(A) The operator has been observed to operate the vehicle in an unsafe manner;
(B) The operator has been involved in an accident or near-miss incident;
(C) The operator has received an evaluation that reveals that the operator is not operating the truck safely;
(D) The operator is assigned to drive a different type of truck;
(E) A condition in the workplace changes in a manner that could affect safe operation of the truck.
Code expiration “red flags” management that recurrent training is due for that operator
OSHA regulation 1910.178(l)(4)(i)Refresher training, including an evaluation of the effectiveness of that training, shall be conducted as required by paragraph (l)(4)(ii) to ensure that the operator has the knowledge and skills needed to operate the powered industrial trucksafely.
Insures that maintenance is completed! By a date or an hour meter reading----refuses start at due date/time.
LCD device warns operator of upcoming maintenance due on the screen
OSHA regulation 1910.178(q)(10)Industrial trucks shall be kept in a clean condition, free of lint, excess oil, and grease.
Click on the picture to start video
Device can be programmed to record impact event (intensity + direction), sound external alarm (120dB strobe/siren), and shut down ignition in programmable # of seconds (to be re-enabled by supervisor).
OSHA regulation 1910.178(n)(1)All traffic regulations shall be observed, including authorized plant speed limits. A safe distance shall be maintained approximately three truck lengths from the truck ahead, and the truck shall be kept under control at all times.
Neither option restricts engine RPMs at low speed---so operator can maintain high engine RPM necessary for hydraulic speed and performance
Supervisor or mechanic can lock out all “RED FLAG” driver/operators to prevent usage until repairs are completed.
OSHA regulation 1910.178(q)(1)Any power-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made by authorized personnel.
1910.178(p)(1)If at any time a powered industrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition.
Usually installed with 2-3 hours. Keypad mounted to dash—connected to power, relay wired into ignition switch, alarm wired to relay, impact/GPS sensor mounted to frame. Add 1 hour for speed sensor.
Can be done from the keypad, with a laptop, long connection to PC, CYBERKEY or CYBERWIRE wireless connection.
Easy to learn with desktop plug in transformer connection
RFID card, FOB or “DIME” sized wafer can be used to activate KEYTROLLER. Wafers can be fixed to existing card, turning it into an RFID card.
Codes/cards are inputted from individual keypads or KEYSOFT PC software.
OSHA regulation 1910.178(l)(6)Certification.The employer shall certify that each operator has been trained and evaluated as required by this paragraph (l). The certification shall include the name of the operator, the date of the training, the date of the evaluation, and the identity of the person(s) performing the training or evaluation.
**It is recommended you send an RFID card to Keytroller to evaluate to insure it works properly with the model you choose
Allows supervisor access to all events (not downloaded) from the device to immediately evaluate the event and discuss it with the operator.
Allows for automatic shut off of the KEYTROLLER after operator leaves his seat (requires seat switch circuit). Engine driven forklifts can enjoy up to 25% increase in fuel economy!
OSHA regulation 1910.178(m)(5)(i)When a powered industrial truck is left unattended, load engaging means shall be fully lowered, controls shall be neutralized, power shall be shut off, and brakes set.
Advantages of keypad 105 model (vs LCD)
Disadvantages of keypad 105 model (vs LCD)
CYBERWIRE Wireless 2.4ghz radio
CYBERWIRE Wireless 802.11 radio
CYBERKEY 1028k memory key
By direct connection to computer
CYBERKEY povides a low-cost way of making memory portable and durable. 1028 K bit EEPROM Memory 50,000+ cycle life. Up to 16,000 events can be stored in each key from multiple KEYTROLLER devices---no computer literacy required. Used for uploading codes and settings or downloading event data without computer connection!
Event logs can be filtered by time, date, operator, vehicle, event and deleted or exported to Access or Excel for further manipulation
Monthly graphing can be done by operator, by vehicle for impacts, speeding, daily usage—per operator---per vehicle
Connections for engine “idiot” lights on dash for low oil pressure and high engine temp. Programmable ignition shut down after “idiot” light stays lit for programmable time---requires supervisor or mechanic’s code to restart.
OSHA regulation 1910.178(q)(9)When the temperature of any part of any truck is found to be in excess of its normal operating temperature, thus creating a hazardous condition, the vehicle shall be removed from service and not returned to service until the cause for such overheating has been eliminated.
cannot operate your equipment
Keytroller now has the option of downloading events from several Keytroller units or
uploading a clone file to several Keytroller units from a remote PC Host or location using one
of our wireless applications (Cyberwire). The advantage of this system is that now you don’t
have to take a PC Laptop or Cyberkey physically and connect locally to the Keytroller units,
you can conduct all necessary tasks from your office desktop PC or any other remote location.
With the wireless system you can perform two distinct and separate functions:
1. You can download events from one or more Keytroller units mounted on vehicle
from your office PC or remote location for analysis.
2. Program remotely by entering user codes and settings previously saved on a clone file and upload them to the target Keytroller unit. A wireless connection provides an easy way to program the same settings into any number of vehicles without having to visit the unit physically.
Our Keytroller wireless system supports the Radio RF technology. These wireless
infrastructures or designed and implemented based on the end users network environment.
Two forms of "BASE STATION" radios.
The Serial Base radios and the Ethernet Radios.
1)The Serial version is directly connected to the serial port of the host computer with the Keytroller software. You can only use one serial “base station” radio in this configuration.
1.1) Additional serial cable can be purchased to increase the length of the radio from the computer with a 30' Serial extension cable. Maximum distance from host PC is approximately 60’
2) The Ethernet base station version connects by a Cat-5 cable to your Local Area Network (LAN). As long as the host computer that is running the Keytroller software has access to this LAN, then you will have access to this radio. This greatly increases your placement options for the radio as it is no longer limited to the area around the system running the software.
2.1) Ethernet set up allows placement of multiple “base station” radios throughout the facility, greatly increasing the coverage and range of communication than just using one base station alone.
equipment safety devices
local representation and support
or electric powered vehicles
www.keytroller.com 813-877-4500 [email protected]