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1. CHAPTER 6: MECHANICAL PROPERTIES
2. INTRODUCTION (I) The need for
standardized language for expressing mechanical properties of materials:
STRENGTH, HARDNESS, DUCTILITY, and STIFFNESS
standardized test methods:
American Society for Testing and Materials Standards and others…
3. INTRODUCTION (II)
4. Basic Concepts of Stress and Strain Need to compare load on specimens of various size and shapes:
For tension and compression
Engineering Stress, s = F / A0 , where F is load applied perpendicular to speciment crosssection and A0 is cross-sectional area (perpendicular to the force) before application of the load.
Engineering Strain, e = ?l / l0 ( x 100 %), where ?l change in length, lo is the original length.
These definitions of stress and strain allow one to compare test results for specimens of different cross-sectional area A0 and of different length l0.
5. Basic Concepts of Stress and Strain Need to compare load on specimens of various size and shapes:
For tension and compression
Engineering Stress, s = F / A0 , where F is load applied perpendicular to speciment crosssection and A0 is cross-sectional area (perpendicular to the force) before application of the load.
Engineering Strain, e = ?l / l0 ( x 100 %), where ?l change in length, lo is the original length.
For shear
Shear Stress, t = F / A0 , where F is load applied parallel to upper and lower specimen faces of area A0.
Shear Strain, ? = tan ? ( x 100 %), where ? is the strain angle.
6. ENGINEERING STRESS
7. ENGINEERING STRAIN
8. COMMON STATES OF STRESS
9. OTHER COMMON STRESS STATES (1)
10. OTHER COMMON STRESS STATES (2)
11. OTHER COMMON STRESS STATES (3)
12. SIMPLE STRESS-STRAIN TESTING
13. Stress-Strain Testing
14. Other Types of Application of Load
15. How does deformation take place in the material at an atomic scale ? Two types of deformation :
Elastic
Reversible, no change in the shape and the size of the specimen when the load is released !
When under load volume of the material changes !
Plastic
Irreversible, dislocations cause slip, bonds are broken, new bonds are made.
When load is released, specimen does not return to original size and shape, but volume is preserved !
16. STRESS-STRAIN CURVE
17. ELASTIC DEFORMATION
18. LINEAR ELASTIC PROPERTIES
19. NON-LINEAR ELASTIC PROPERTIES Some materials will exhibit a non-linear elastic behavior under stress ! Examples are polymers, gray cast iron, concrete, etc…
20. Linear Elastic Deformation (Atomic Scale)
21. Other Elastic Properties
22. YOUNG’S MODULI: COMPARISON
23. USEFUL LINEAR ELASTIC RELATIONS
24. PLASTIC DEFORMATION (METALS)
25. PLASTIC (PERMANENT) DEFORMATION
26. YIELD STRENGTH, sy
27. HARDENING
28. YIELD STRENGTH: COMPARISON
29. TENSILE STRENGTH, TS
30. TENSILE STRENGTH: COMPARISON
31. DUCTILITY, %EL
32. Mechanical Strength of Materials
33. TOUGHNESS & RESILIENCE
34. Resilience, Ur Ability of a material to store energy
Energy stored best in elastic region
35. TRUE STRESS & STRAIN
36. HARDNESS
37. Hardness: Measurement Rockwell
No major sample damage
Each scale runs to 130 but only useful in range 20-100.
Minor load 10 kg
Major load 60 (A), 100 (B) & 150 (C) kg
A = diamond, B = 1/16 in. ball, C = diamond
HB = Brinell Hardness
TS (psia) = 500 x HB
TS (MPa) = 3.45 x HB
38. Hardness: Measurement
39. HARDNESS !!
40. Variability in Material Properties Elastic modulus is material property
Critical properties depend largely on sample flaws (defects, etc.). Large sample to sample variability.
Statistics
Mean
Standard Deviation All samples have same value
Because of large variability must have safety margin in engineering specificationsAll samples have same value
Because of large variability must have safety margin in engineering specifications
41. Design or Safety Factors
43. SUMMARY
44. ANNOUNCEMENTS