installation of aerial multi axis platform amp at tinker afb
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Installation of Aerial Multi-Axis Platform (AMP) at Tinker AFB. Mark Nelson May 2007. Jacobs Engineering. Buildings and Infrastructure. Other. Chemicals, Petrochemicals, and Fertilizers. Pulp and Paper. Pharmaceuticals and Biotechnologies. High Tech ( JT ). Petroleum

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jacobs engineering
Jacobs Engineering

Buildings and Infrastructure

Other

Chemicals, Petrochemicals, and Fertilizers

Pulp and Paper

Pharmaceuticals

and Biotechnologies

  • High Tech (JT)

Petroleum

(Oil, Gas, and Refining)

Jacobs Technology (JT)

Federal Programs/Defense and Aerospace (JT)

objectives
Objectives
  • Present AMP installation in Bldg 3001.
  • Fully understand needs and expectations.
  • Present safety features and procedures.
  • Establish safety requirements.
contract requirements
Contract Requirements
  • Install one AMP in Bldg 3001 to support KC-135 maintenance.
  • Provide user manual and training on safe operation & maintenance of AMP.
  • Under warranty for 12 months.
  • USTAE is the AMP vendor.
  • Expected completion date: 31 July 07.
amp travel path
AMP Travel Path
  • Dashed line represents AMP travel around aircraft in Dock 1 with horizontal stabilizer removed.
maintenance activities requirements
Maintenance Activities & Requirements
  • Access to wings, engines, fuselage and horizontal stabilizer.
  • Removal & installation of horizontal stabilizer?
  • Removal & installation of vertical stabilizer?
  • Removable handrails or gates?
  • Move personnel from platform to aircraft and back?
  • Use AMP as a hoist?
  • Interface with special handling gear like a sling?
system safety analysis
System Safety Analysis
  • Formal analysis performed by Jacobs last year.
  • Identified and assessed hazards.
  • Developed countermeasures.
  • Followed: Mil-Std-882, AFOSH 91-501, OSHA-29 CFR, ANSI A10.28, ANSI C2, NESC, NFPA 70, NEC
  • Control system safety analysis performed by USTAE via Genesis / Rockwell who owns Allen-Bradley.
safety checklist items
Safety Checklist Items
  • Control System - Failsafe
    • PTO switch on radio control unit
    • Safe-Stop button
    • Limit movement within safe envelope via software
    • Dual processors
    • Dual encoders
    • Double brakes – engage with power loss
    • Cable tension limits via sensors & software
  • Collision Avoidance
    • Power-on beacon
    • Contact sensor
    • Two-way radios
    • Spotter on floor
safety checklist items continued
Safety Checklist Items (continued)
  • Safe escape and rescue
    • Controlled descent device
    • Secondary Radio Control Unit on the floor
  • Fall protection
    • Handrails
    • Personal Fall Arrest System (PFAS)
    • Anti-slip surface on platform floor
  • Fire extinguisher
  • AMP wiring complies with codes
  • Load tests – 3 times rated load
  • Warning labels
safety procedures
Safety Procedures
  • User manual – operations & maintenance
  • Training and certification of operators
  • Use of primary and secondary radio control units
    • Override by secondary unit – keep in secure area
  • Role of Spotter.
  • Use of control descent device
  • Use of PFAS
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