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ABB standard drive ACS550. Convenience with all the aspects. Base product strategy. ACS800 1,1…3000kW. System Integrator Drives Specialist. Automation Distributor. ACS550 0,75…355kW. Power Transmission. Whole Seller. Catalog House /www. 1 100 1000 5000.

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ABB standard drive ACS550

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Abb standard drive acs550

ABB standard drive ACS550


Convenience with all the aspects

Convenience with all the aspects


Base product strategy

Base product strategy

ACS800

1,1…3000kW

System Integrator

Drives Specialist

Automation Distributor

ACS550

0,75…355kW

Power Transmission

Whole Seller

Catalog House /www

1 100 1000 5000

= specification focus


Acs550 target markets

ACS550 Target markets

  • Standard Drive :

    • Focus Channel :

      • Logistical distribution

      • Technical distribution(Product)

      • Technical distribution(Solution)

    • Industry :

      • All industries requiring simplicity, focused power range and standard product

  • Applications:

    • P&F

    • constant torque

    • sensorless vector control performance enough

  • Also available:

  • HVAC product


Acs550 the drive

ACS550, THE drive

New ABB Low Voltage AC Drive

  • Part of the family - The ABB Drive

    • Reliable quality product

    • Global support

  • Convenient with all the aspects

    • Simple selection

    • Excellence in connectivity

    • Intuitiveness

    • All inside as standard


Orange the acs550

0,75 to 5,5 kW

up to 11 kW

up to 18,5 kW

up to 37 kW

up to 45 kW

up to 110 kW

up to 160 kW

up to 355 kW

Orange: The ACS550

  • Complete power range

    • 0.75 - 355 kW, 1 - 500 HP

    • 3 phase 200 V (up to 75 kW) and 400 V series

    • IP21 / UL Type 1

    • IP54 / UL Type 12 (R1-R6 only)


Use of drive

Iout

150 %

100 %

1 minute

Time

  • Normal use

    • use with 110% load ability for 1 minute every 10 minutes.

Iout

110 %

100 %

1 minute

Time

Use of drive

  • Heavy duty use

    • use with 150% load ability for 1 minute every 10 minutes.

In

Ihd


Use of drive1

Iout

180 %

100 %

2 seconds

Time

Use of drive

  • Maximum load ability

    • use with 180% load ability for 2 seconds every minute.

Ihd


Acs550 ratings

ACS550, Ratings

Ambient temperature : 40 ºC

Based on 6 pole motors.

Switching frequency : 4kHz


Acs550 dimensions ip21

330

430

490

596

212

125

222

125

231

203

262

ACS550, dimensions IP21

R1

R2

203

R3

R4

Dimensions are in [mm].

R1 - R2 : same size as ACS 400.

R3 - R4 : Depth and height smaller than ACS 400.


Acs550 dimensions ip211

602

700

1507

286

265

2024

400

300

520

250

617

347

ACS550, dimensions IP21

R5

R6

R8

Dimensions are in [mm].

R7


Dimensions comparison acs 550 vs acs 400

Dimensions comparison ACS 550 vs. ACS 400

H2

H1


Acs550 dimensions 208 240 v

ACS550, dimensions 208 - 240 V


Acs550 dimensions 380 480 v

ACS550, dimensions 380 - 480 V


The acs550 offers

The ACS550 offers

  • Better EMC/harmonic performance

    • RFI-filter for first environment, restricted distribution with 30 m motor cable

    • Swinging choke

  • New motor control platform

    • Sensorless vector , scalar

  • Extended I/O compared to ACS 400

    • One additional digital input, one additional analogue output and one additional relay.

  • Improved Fieldbus solution

    • Modbus protocol embedded

    • Others as snap-on options (same as ACS 800)

  • Assistant control panel

    • As standard

  • Built-in brake chopper

    • R1-R2


Abb standard drive acs550

EMC

  • Built-in RFI-filter as standard for

    • 1st environment, unrestricted up to 10 m motor cables (conducted only)

      • (requires external filter)

    • 1st environment, restricted up to 100 m motor cables (30m for R3 and R4)

    • 2nd environment up to 100 m motor cables, for all frames

    • For longer cables external filters are available

  • New way to suppress harmonics caused by the inverter : ‘swinging chokes’.

    • DC choke with variable impedance reducing the harmonics.

  • Line current THD is less than ACS400


Swinging choke

Swinging choke

  • New way to suppress harmonics cause by the inverter : ‘swinging chokes’.

    • At partial load is the reactance of the DC chock increased.

    • THD reduction up to 24.2% compared to ACS400!!


Swinging choke1

Swinging choke

  • New“Swinging” DC Link Choke

    • Designed to reduce harmonics at full and partial loads

    • Perfect for Variable Torque Centrifugal Loads


Abb standard drive acs550

Medium voltage network

Propagation of conducted emissions

Industrial low-voltage network

Public low-voltage network

Point of measurement

Point of measurement

for conducted emission

2nd Environment

1st Environment

Boundary of

installation

10 m

Point of measurement for radiated emission

PDS

Equipment

(emitter)

(victim)

EMC


Abb standard drive acs550

EN 55011

CISPR 11

Class B

EN 55011

CISPR 11

Class A Group 1

Test Standard

EMC

EN 61800 - 3

First environment

Unrestricted distribution

EN 61800 - 3

First environment

Restricted distribution

EN 61800 - 3

Second environment

Product Standard


Abb standard drive acs550

EMC


Abb standard drive acs550

Radiated emissions

70

60

50

1st unres.

40

1st restr.

Amplitude (dBuV/m)

2nd

30

20

10

10

100

1000

Frequency (MHz)

EMC


Acs 550 main circuit board oint

ACS 550 Main Circuit Board (OINT)

DC-link

Output phases

(R1 & R2 Braking resistor output)

Line Side MOV

Snubbers (1550V)

Gate driver Section

DC-capacitors

Power Supply

EMC Capacitors

Input Diode

1600 PIV

Bus Choke Leads

Cooling Fan +24VDC

Current transducers


Acs 550 01 hardware

ACS 550-01 Hardware

  • ACS550 Wall Mounted

    • R1 to R6 Frame Size

    • 0,75 to 110 kW

    • IP 21, UL Type 1 (NEMA 1) Series

    • IP 54, UL Type 12


Acs 550 01 hardware1

ACS 550-01 Hardware

Panel with a “plug”

shown inside

R1 Base Unit

Relay

Option

Fieldbus Module


Acs 550 01 hardware2

ACS 550-01 Hardware

Embedded FB

Connector

R1 Skeleton

Relay

Option

Anybus Module

Anybus

Connector

Panel “plug”

Relay Outputs

Digital Inputs

Analog I/O

IP 54

Fan Mounting


Acs 550 01 hardware3

ACS 550-01 Hardware

IP54 wire entry plate

IP54 Internal fan

On - off controlled cooling fan


Acs 550 01 hardware4

ACS 550-01 Hardware

  • NewConnection Box Design

    • Same for Europe and US

    • Bottom and Side entrances

    • Plastic Cover integrates with Drive

Side entrance


Acs 550 01 hardware5

ACS 550-01 Hardware

EU and US Connection Box

Shield clamp


Acs 550 02 hardware

ACS 550-02 Hardware

  • ACS550 Floor standing

    • R7 and R8 Frame Size

    • 132 through 355 kW

    • IP 21 , UL Type 1 (NEMA 1) Series


Acs 550 02 hardware1

ACS 550-02 Hardware

Motor connections

  • ACS550

  • Separate cabling pedestal

    • Possible to connect cabling before drive installation

Supply connections


Acs 550 02 hardware2

ACS 550-02 Hardware

  • Wheels under the unit

    • Easy to pull the drive on or off

    • No need to disconnect the power cables, when removing the unit


Acs550 02 hardware r7

ACS550-02 Hardware R7

Fan transformer

Fan fuses

OMIO board

DC Capacitors


Acs550 02 hardware r71

Fan transformer

AC Choke

Heat sink with Input bridge and IGBT elements

Charging resistor

OITF Board

APOW Board

Common mode choke

Fan

DC Capacitors

Current transducer

Pedestal with AC input and output

ACS550-02 Hardware R7


Acs550 02 hardware r8

ACS550-02 Hardware R8

Fan transformer

Input bridge

DC Capacitors

Fan Cover

OPEX with OMIO board


Acs550 02 hardware r81

ACS550-02 Hardware R8

AC Choke

Fan transformer

APOW Board

OITF Board

Heat sink with two IGBT elements

Current transducer

DC Capacitors

Fan

Common mode choke


New software features

New software features

  • Sensorless vector control

  • Up to 12 kHz switching frequency at reduced current for R1-R4

  • Automatic noise reduction

    • Switching frequency goes up when load decreases.

  • Motor thermistor input (both PT 100 and PTC)

  • Two independent PID’s

  • On - Off controlled cooling fan


Questions

Questions

What is the maximum power with ACS550 ?

What is the maximum motor cable length to fulfil 2nd environment EMC-regulations ?

What is the over-load ability of the normal use rating ?


New features on io side

New features on IO side

  • 6 DI’s: Positive/negative logic

  • 2 AI’s: V or I input, 2 ms update rate

  • 2 AO’s: 0-20mA,

  • 3 RO’s: 2A/230V output

  • Serial Communications

    • Embedded RS485 type OR Plug-in fieldbus modules

  • Option Boards

    • 3 Relay outputs (6 pins)

  • No same numbers in terminals


Control board user s view

Control Board (user’s view)

(5) 6 DIs

R1-R6

OINT

ORANGE

Control

Board

OMIO

24V

Power

To

OITF(R7-8)

R7-R8

OPEX

Optical Link

2 Fiber Optos

Power Supply

(2) 3 RO

Sync

Port

Fibers

HIGH VOLTAGE ISOLATION

24V

2 AIs

(1) 2 AOs

For R7-R8

10V ref.

User’s

Field Bus

Serial

Link

AnyBus

Option

Board

Embedded Protocols

RS485 types

MODBUS

Shared

Port

3 Relays

Option Bd

ORLY

For PFC

Macro

RS232

Panel

( ) ACS 400 features


Acs 550 hardware

ACS 550 Hardware

Switches for AI reference

Panel connector

  • Analog inputs

  • 2 programmable AI

  • Analog Outputs

  • 2 programmable AO

+24VDC to Customer (250 mA)

DCOM to GND Jumper

  • Digital inputs

  • 6 programmable DI

3 programmable Form C relay outputs

  • Option Slot 1

  • 3-relay

  • Option Slot 2

  • Fieldbus Modules

RS-485 serial connection for embedded fieldbus protocol


Io board

IO board

Panel connection

Analogue inputs and outputs

Digital inputs

Option Slot 1

Relay output extension

Relay connections

Embedded Fieldbus

Option slot 2:

Plug-in fieldbus connection


Acs 550 hardware1

ACS 550 Hardware

  • New Control Board (OMIO)

    • 2 Programmable Analog Inputs

    • 2 Programmable Analog Outputs

    • 6 Programmable Digital Inputs (sink or source)

    • 6 Programmable Relay Outputs possible (3 standard)

    • 150 MHz DSP vs 18 MHz ACS 400

    • Twice as much memory compared to ACS 400

    • Faster responding AI and DI

  • Newfan design

    • On/Off using transistor output

    • Easily removable

    • Fan kit available


I o configuration abb standard application macro

I/O configuration - ABB standard application macro


Internal options

OR

Assistant control panel

(as standard)

Basic control panel

Relay Output

Extension Module

Plug-in Fieldbus

Internal options


Acs 550 hardware2

ACS 550 Hardware

  • NewInternal Option Modules

    • OREL-01 Relay Module

      • 3 Form C Relay rated 2 A max current with switching capacity of 6 A (24V DC resistive), 1500 VA (250 VAC)

      • Designated RO4 through RO6

      • On and Off Delays 0 to 3600 seconds

      • Programmable for same functions as RO1-RO3


User interfaces

User interfaces

  • Assistant control panel functions

    • Run the start-up, maintenance and diagnostic assistants in conjunction with drive software

    • Has help button, gives manual information

    • List of changed parameters

    • Real time clock

    • 14 languages supported in the same panel

  • Basic control panel

    • Implement panel protocol to display and modify parameters

    • Upload or download capabilities


Assistant control panel

Assistant control panel

  • Buttons of the Assistant control panel:

Soft key 2 Function

Soft key 1 function

Soft key 1

Soft key 2

Up button (to change parameters and their value)

Down button (to change parameters and their value)

Loc / Rem mode

Help button

Start button

Stop button


Assistant control panel navigation

Initial display

Menu button

Menu

Arrow buttons

Changed Parameter

Macro’s

Assistants

Parameters

Fault logger

Enter button

Are the same button

Assistant control panel - navigation

  • Menu structure:

    • The editing principles resembles that of a mobile phone.


Assistants

Assistants

  • Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.

  • Maintenance assistant can set the drive to criteria to insert preventive maintenance.

  • Diagnostic assistant, is activated when a fault occurs.Gives suggestions to fix the system based on drive common sense.


Start up assistant

Start - Up Assistant

  • Start - Up assistant guides the user through all essential settings to be done without going directly into the parameter list.

  • The user answers questions given by the drive, which will be set to the corresponding parameter.

  • Related topics : motor parameters, application macro, IO. PID setting and drive optimisation

  • the Start - Up assistant is activated in the menu edit mode.


Maintenance assistant

Maintenance Assistant

  • Maintenance criteria can be set to signal the need for preventive maintenance.

  • Input maintenance value for maintaining controlled system are given in parameter group 29. Relay Output can be used to signalise the ‘need’ for maintenance.

  • Selectable maintenance criteria:

    • kWh

    • running hours

    • motor rotation (Mrev = Mega rotations)


Diagnostic assistant

Diagnostic Assistant

  • Is activated when a fault occurs.

  • Gives suggestions to fix the system based on drive common sense.

  • Monitors : DC - bus voltage, speed, current, change of speed,…

    • e.g.: high DC - bus voltage and decelerating and power flow is from motor to drive : use brake resistors or increase deceleration ramp time.


Questions1

Questions

How many assistants are there in the basic control panel ?

How many analogue outputs are there in the ACS550 ?

How is the real time clock available ?


Field bus for orange

Field Bus For Orange

  • All FBs will be either embedded or mechanically packaged inside the drive

    • MODBUS is the embedded fieldbus.

    • ACS 800 type Fieldbus modules are used to provide remaining FBs

    • Available fieldbuses (more to follow):

      • Profibus

      • DeviceNet

      • LonWorks

      • ControlNet

      • CanOpen


Anybus communicator

AnyBus Communicator

  • Types of field busses:

    • Gate way principle

    • Profibus, DeviceNet, Ethernet, EtherNet/IP, CC-Link, InterBus, CANopen, ControlNet, LonWorks, AS-Interface, FIPIO, & Bluetooth.

Web page :http://www.anybus.com/


Drivewindow light 2 3

NEW

DriveWindow Light 2.3

  • ACS550 can be detected

  • For commissioning the drive

  • Possibility to monitor the drive

  • Assistant to create direct configuration of the drive

  • Remains compatible to other DriveIT Low Voltage, AC Drive products.


Other options

Other options

  • Braking choppers and resistors

  • External braking units for frames R3 - R4

  • Control panel extension cable

  • du/dt filters

  • External RFI filters for longer motor cables (R1 to R4)


Acs 550 type code

ACS 550 Type Code

Not kVA!

Drive size given in Amps!


Packaging

Packaging

  • ACS550 package includes :

    • ACS550 drive

    • Assistant control panel (as standard), no panel or basic control panel (if ordered)

    • Mounting template for the wall mounted units

    • Fieldbus module (if ordered)

    • RO module (if ordered)

    • Easy to open package


Warranty policy

Warranty policy

  • Frame sizes R1 to R4 :

    • The complete unit is replaced

  • Frame sizes R5 to R8 :

    • Components are replaced


Acs550 photos

ACS550 Photos

Possibility for labelling


Questions2

Questions

Are there any questions?


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