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# Modeling Edging Forces in Skiing using Merchants Theory for Metal Cutting - PowerPoint PPT Presentation

Modeling Edging Forces in Skiing using Merchant's Theory for Metal Cutting. Christopher A. Brown Mechanical Engineering Department Worcester Polytechnic Institute Worcester, Massachusetts, USA. outline. Lean and edge angle speed, radius, side cut and angulation Ski-snow forces

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### Modeling Edging Forces in Skiing using Merchant's Theory for Metal Cutting

Christopher A. Brown

Mechanical Engineering Department

Worcester Polytechnic Institute

Worcester, Massachusetts, USA

outline Metal Cutting

• Lean and edge angle

• speed, radius, side cut and angulation

• Ski-snow forces

• Merchant theory

• friction, edge angle and penetration

Lean and edge angle Metal Cutting

• Lean angle and balancing centrifugal forces

• changes with speed and slope

• Edge angle and geometric turning

• considering side cut radius

• Angulation

• difference between edge and lean angles

lean angle Metal Cutting

mv²/r

lean angle

mg cos 

edge angle Metal Cutting

edge

angle

lean angle vs. turn radius for 5 slopes Metal Cutting

V= const 20m/s

90

75

lean angle (deg)

60

50°

45

10°

30

0

10

20

30

40

50

60

lean angle vs. turn radius for 5 speeds Metal Cutting

Slope= const 15 deg.

90

75

35m/s

60

30m/s

lean angle (deg)

15m/s

20m/s

25m/s

45

30

15

0

10

20

30

40

50

60

r Metal Cutting

Length (L)

Cd

waist Metal Cutting

ski

edge angle 

sidecut

snow

Cd

Type Metal Cutting

Model

Length (m)

Sidecut (m)

Rossignol

SL

95 Pro

1.631

0.00921

36

GS

1.641

0.00978

34

Volkl

SL

P 40

1.576

0.01238

24

GS

P 40

1.746

0.01122

32

SG

P 30

1.906

0.00938

48

DH

P 20

1.936

0.00702

66

K2

GS

Biaxial

1.670

0.00850

40

edge angle vs. turn radius for different skis Metal Cutting

90

80

70

60

Volkl DH

50

edge angle (deg)

40

Volkl SG

Volkl SL

30

20

Volkl GS

K2 GS

10

Rossignol GS

Rossignol SL

0

0

10

20

30

40

50

60

angulation = edge - lean Metal Cutting

angulation angle

lean angle

edge angle

angulation vs. radius Metal Cutting

speed=20m/s slope=15°

5

-5

angulation (deg)

-15

Volkl DH

VolklSL

-25

Volkl SG

Volkl GS

-35

K2 GS

Rossignol SL

Rossignol GS

-45

40

10

30

20

50

60

70

0

Ski snow forces -Machining analogy Metal Cutting

• Tool = Ski

• Workpiece = Snow

• Cutting = Skidding

• limiting condition on carving

• Cutting force = Turning force

• Rake angle = Edge angle (+90 deg)

• (negative rake) Metal Cutting

 EDGE ANGLE

(90+rake)

Ft

SKI

(tool)

M

Fr

SIDE WALL

(relief face)

SPRAY

(chip)

Shear Angle

ø

Fc

p

SHEAR PLANE

Critical Angle Metal Cutting

F

from Brown and Outwater 1989

from Brown and Outwater 1989 Metal Cutting

On the skiability of snow,

Objectives of machining calculations Metal Cutting- minimum conditions for carving

• Turning force from mass, speed and radius

• Edge penetration

• as a function of edge angle and friction

• Thrust force (normal to the snow)

• can be influenced by body movements

Force relationships Metal Cutting

Ski

Snow

p

Fs

Fc

Fn

F

R

--

Ft

N

-

edge angle

shear angle

Forces

Fc = centrifugal

(cutting)

Ft = thrust

Fs = shear

Fn = normal to

shear plane

F = friction on ski

N = normal to ski

Metal Cutting

ski

snow

p

Fs

Fc

Fn

F

R

--

Ft

N

-

Merchant solution modified for edge angle

Fc = Fs cos  + Fn sin 

Fn = Fs / tan(--)

Fc = Fs(cos  + sin  / tan(--))

 = (-)/2

Merchant’s solution

predicts where the snow will fail when

skidding starts - essential for the solution

Fc Metal Cuttingtan(--)

p >

 Ls (cos  tan(--) + sin )

Conditions for carving

Fs =  As As = Ls p / sin 

As: area of the shear plane

p: edge penetration

Ls: length of the edge in the snow

: shear strength of the snow

Fc < p  Ls / (cos  + (sin  / tan(--)))

discussion Metal Cutting

• Negative now angulation predominates

• Edge roundness, penetration and length

• shorter skis should hold better

• Penetration can be a function of snow strength

• Leg strength should put a lower limit on edge angle

acknowledgements Metal Cutting

Thanks to Chris Hamel and Mike Malchiodi of

WPI for help in preparation and equation checking.

Thanks to Dan Mote for explaining that skiing is

machining.

Thanks to Branny von Turkovich for teaching me

machining.