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DP-6010/4510/3510 (SFDM) Service Training Lesson Plan. Matsushita Graphic Communication Systems Inc. Document Network Company Document School Ver. 7.0:Nov. 28, 2002. About This Course. Course Title DP-6010/4510/3510 Service Training Duration 4 Days as a standard

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Dp 6010 4510 3510 sfdm service training lesson plan
DP-6010/4510/3510 (SFDM)Service Training Lesson Plan

Matsushita Graphic Communication Systems Inc.

Document Network Company

Document School

Ver. 7.0:Nov. 28, 2002


About This Course

Course Title DP-6010/4510/3510 Service Training

Duration 4 Days as a standard

Target Audience Service Technicians who are required to install, maintain, diagnose

and repair the Panasonic DP-6010 family machines.

Prerequisites It is highly recommended that students have an understanding of basic

digital copier theory and a familiarity with servicing methods, tools and

procedures.

Students may bring laptop computers to install print drivers and to

exercise the scanner operations. The laptop should operate with

Windows 98/ME/NT4.0/XP or 2000.

Description This course equips students with the knowledge and skills needed to service the Panasonic DP-6010 series of multifunction machines.

The class is designed to allow maximum hands-on time for the students

so that they acquire the highest degree of practical experience.

The following major topics are included:

- Product Overview

- Main Unit and Option Installation

- Panel Operation

- Disassembly and Assembly

- Service Mode Explanation

- Network Printer Scanner


Course Objectives

  • Upon completion of this course, you will be able to:

  • Describe the configurations, features, options, and specifications of the DP-6010/4510/3510

  • Install the DP-6010/4510/3510 and perform all required adjustments, including:

    • Basic Copier

    • System Console

    • Finisher(s)

    • Large Capacity Tray (LCT)

    • Punch Unit

    • Optional Memories

    • Controllers

      • Scanner

      • PCL, PDL, Internet Fax/E-mail

      • Fax Communication

    • All Additional Options & Accessories

      Operate the DP-6010 Operator Panel to perform the following functions

    • Copying, Printing and Faxing

    • Administrative and Key Operator Settings

    • Service Mode Functions


Course Objectives (cont'd)

  • Disassemble and Assemble all major PM and Service components

  • Use the Service Manual to perform troubleshooting procedures, interpret error codes and isolate failing components

  • Explain the procedure for locating correct PM Parts, PM Kit and PM Unit Kit

  • Perform Firmware Update Procedures using the following methods:

    • Master Flash Memory Card

    • Network using PC

    • Describe the procedures for performing the following network functions

    • Installation of Printer Drivers

    • Installation and Operation of Panasonic Document Management System software

    • Scan-to-PC Operation


Training Seminar Policy

Time Allocation:

Explanation 50% and Hands on 50%

  • Explanations of:

  • Machine Feature

  • Machine Specifications

  • Machine Configurations

  • Hands on:

  • Installation Main Unit & Options

  • Machine Operation

  • Disassembly and Assembly

  • Service Mode Setting

  • Machine and Materials:

  • Service Manual

  • Training machine

  • PC Network environment


DP-6010 Training Seminar :Table of Contents>

1. General Specifications

2. Installation / Adjustment

3. General Operation

4. System Description

5. Disassembly / Assembly

6. Service Mode Explanation

7. Printer Scanner Operation

8. Appendix

This Lesson Plan is only to serve as an overview of the product and a guidance for service training.

Please refer to DP-6010 series Service Manual for the hands on training.

This Lesson Plan is based on DP-6010 for discuss purposes.


Section 1 - Objectives

At the completion of this section, you will be able to:

  • Describe characteristics of the DP-6010 family of MFP machines including

    • New Features

    • Options Available

    • Configurations

    • Specifications

    • Consumables


Introduction

  • Product Features

  • High-speed Digital Copying and Printing.

  • 60 CPM/ 60 PPM Copy and Print .

  • Enhanced Graphical User Interface.

  • Large LCD Touch Panel.

  • High-Volume Copying Capability.

  • 1,550 sheets letter size standard paper tray.

  • Maximum 6,250 sheets with LCT tray(Option)

  • Versatile Network Capability.

  • Network Printing, Scanning, Send to E-mail,

  • Fax Transmission(Option)


SFD-M Positioning

SFD-M Series

CPM

60

40

SFD-L Series

30

DP-1810

DP-150

20


Product

Image

Model

Item

Main specification

Remarks

35

45

60

1

2-Bin Finisher

DA-FS330

・1-Bin : Non-sort/100-sheet stack

・2-Bin : Finishing/1000-sheet or 30-sheet x 30-set

 ・Single-stapling 30-sheet (A4/LT), punch(std)

・Similar to

FA-F320

2

1-Bin Saddle Stitch

Finisher

DA-FS355

・1-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Folding tray : Saddle stitch 10-set(10-sheet)

・Multi-staple : 50-sheet, punch(op)

550

Empty

3

2-Bin Finisher(L)

DA-FS600

550

・1/2-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Multi-staple 50-sheet, punch(op)

550

4

2-Bin Saddle Stitch

Finisher

DA-FS605

・1/2-Bin : Finishing 1,000-sheet or 50-sheet x 30-set

・Folding tray : Saddle stitch 10-set(15-sheet)

・Multi-staple 50-sheet, punch(op)

・Similar to

FA-F365

5

System Console 1

DA-DS601

・550-sheet tray + storage tray

6

System Console 2

DA-DS602

・550-sheet tray x 2

7

3000-Sheet Tray

DA-MA301

・Similar to FA-MA301

・Paper capacity : 3,000-sheet

・Paper size : A4/B5 or LT

Mechanical Accessories

Under study

(Apr ‘2003)


HDD

Electrical Accessories

Item

Image

Functions

Contents

Printer Controller

DA-PC600

PCL driver, NW Status Monitor

Op-Guide (CD-ROM)

1

PCL6 Printer emulation

Key

Page Description

Language Controller

DA-MC600

2

PCL /PS3 driver, NW Status

Monitor, Op-Guide (CD-ROM)

PCL /PS3 Print

Key

Tandem Copy,Concurrent Copy

Address book, Security Print

PS Font, Spooling, Account Manager

HDD, HDD Installation kit,

Power Supply, Harness

Hard Disk Drive Unit

DA-HD60

3

Network Scanner

DA-NS600

NW scanner(Scan to PC)

Document Management Software

4

NW scanner driver, Op-Guide

Key

5

Internet Fax/E-Mail

DA-NF600

SEND to E-mail

(Internet FAX protocol)

Internet FAX driver, Op-Guide

Key

6

Fax Communication

Board DA-FG600

Super-G3 FAX

Super-G3 FAX board, Op-Guide

Image Memory

(D-RAM)

DA-SM16B/64B/28B

Memory for Sorting/Printing

D-RAM board (16/64/128MB)

7

8

Expansion Board

DA-EM600

Expansion memory for PCL, PS print

F-ROM board (8MB)

9

FLASH MEMORY

UE-410047/410048

Expansion memory for facsimile

F-ROM card (4/8MB)


DP-3510 Model

DP-4510

Model

DP-6010

Model

Toner

×

Toner

×

×

Developer

July ’02

July ’02

DQ-Z241D

DQ-TU35D

Drum

DQ-H240D

DQ-TU24D

Commonality of the Consumables

: Applicable X : Not Applicable


Dp 6010 general specifications
DP-6010General Specifications

  • Copier Section

  • Printer section

Specifications for Fax, Scanner and Internet Fax, please refer to

the Specifications Table on the Service Manual and User’s Guide.


General specifications explanation 1 main unit 2 optional unit 3 consumable
General Specifications Explanation 1. Main Unit 2. Optional Unit 3. Consumable



Note:PC600/MC600 will include Expansion Board(EM600) for EU countries.

*1: Standard memory 32MB(90 pages)+16MB(45 pages)=> Up to 135 pages capacity.

*2: Standard memory 2MB(120 pages)+4MB(240 pages)=> Up to 360 pages capacity. Based on ITU-T test chart No.1

*3: One Expansion Board is needed. Two Boards for Japan.

*4: One Expansion Board (EM600) is needed for Japan.



Section 2 - Objectives countries.

At the completion of this section, you will be able to:

  • Install the Main Unit within 30 minutes using the installation instructions contained in the Service Manual.

  • Perform the following installation adjustments

    • Toner Density Control

    • Black Density Sensor Output Gain

    • Exposure

  • Install the Options using the installation instructions contained in the Service Manual.

  • Perform the practical exercise of Installation of Main

    Unit and Options.


Installation and adjustment

Installation and Adjustment countries.

Refer to Installation

Manual.

1.Copier

2.Options

  • Easy Installation of the main unit with the built-in i-ADF

  • and Duplex within 30 minutes.

  • Reduced Physical Setup Electronic Access Key for Options.


Installation procedure

Installation of Main Unit. countries.

(Refer to Installation Instructions of Service Manual)

1.Scanner Unit

(1) Remove Blue Screw(Scanner Shipping Screw X1)

2. Fuser Unit Pressure Roller

(1) Open the Front Cover.

(2) Release the Pressure Roller Spring.

3. OPC Unit

(1) Remove the OPC Shipping Metal Bracket.

(2) Remove the battery cover sheet under the panel.

4. Developer Unit

(1) Release the Developer Unit.

(2) Remove the Developer Unit Lid.

(3) Pour the Developer into the Developer Unit.

5. Toner Bottle

(1) Remove the Toner Bottle cap.

(2) Insert the Toner Bottle into the hopper unit.

(3) Close the Front Cover.

6. Connect the Power Cord and turn the Power Switch ON.

Installation Procedure

1

6

2

3

4

Set the Date & Time by function mode

  • Perform TDC Adjustment by service mode F8-09.

  • ( As TDC adjustment time will take 7 min., so other options may be installed during TDC adj.)

  • (Confirm F6-21:Toner Density Sensor Gain, and F6-26:Sensor Judgment Voltage after TDC setting)

  • Perform Black Density Sensor output gain Adjustment by service mode F8-14.

  • Confirm paper size setting of the each tray.


Adjustment countries.

Exposure Standard Adjustment

1.Make copy of Test Chart with gray scale

(P/N FQ-SJ101 ) by F2 service mode.

(Text/Photo mode, Set exposure center)

(Ensure F6-17,18 and 19 are set to “0”.

Gray scale “1” should not be visible.

Gray scale “2” should be clearly visible.

2.Adjust the content of F6-50.

The “Reset” key is used to enter the “-”.

3.Adjust F6-49 for Text mode.

Adjust F6-51 for Photo mode.

Registration & Void Adjustment

(Perform in case of necessary)

1.Make copy of Test Chart.

2.Leading edge registration adjustment.

F6-03:Original Registration.

F6-04: Printer Registration.

(+):Paper feed timing is delayed.

(-):Paper feed timing is advanced

The “Reset” key is used to enter the “-”.

F6-91:ADF original lead edge registration.

3.Side edge registration adjustment.

F6-11:Laser unit image side(1st tray)

F6-12: Laser unit image side(2nd tray)

F6-13 :Laser unit image side(3rd tray)

F6-14: Laser unit image side(4th tray)

4.Void adjustment.

F6-07:Leading edge void adjustment.

(+):Void increase(-):Void decrease

2

FQ-SJ101

A

Not visible

Clearly visible


Optional Unit Installation countries.

  • Hands on Installation of Optional Kits according to each

  • Installation Instructions. Then Confirm the Operation.

For DP-6010/4510

2-Bin Saddle-Stitch

Finisher(FS605)

2-Bin Finisher

Inverting ADF

(Standard)

PCL Controller

PDL Controller

Expansion Board

8MB

(PCL, PS/PCL)

Punch Unit DA-SP31

Network Scanner

For DP-3510

1-Bin Saddle-Stitch

Finisher(FS355)

2-Bin Finisher

Note:The 1st Expansion board must

be installed into slot 1 for the PCL.

Internet Fax/Email

Punch Unit for FS355

DA-SP41

Fax Communication

Board

HDD

Image Sort Memory

16M/24M/128MB

Flash Memory

Card 4/8MB

3000 LCT

System Console

550 Sheet X1

Letter-R/Legal

Size Adapter

System Console

550 Sheet X2

Note: Adjust the Gear Combination of the System console for

the DP-6010 because the gear speed is for the DP-3510/4510

as factory setting.


Section 3 - Objectives countries.

At the completion of this section, you will be able to:

  • Use the DP-6010 Operator Panel to perform the following functions

    • Copying, Printing and Faxing

    • Administrative and Key Operator Settings


General operation

ONLINE countries.

ONLINE

ENAGY SAVE

INTERRUPT

FUNCTION

RESET

Panasonic DP-6010

REDIAL/

PAUSE

COPY

ORIGINAL

SIZE

General Operation

COPY

SIZE

Message Display

1

2

3

STOP

CLEAR

FAX/EMAIL

C

FLASH/

SUB-ADDR

LEDGER

4

5

6

SCAN/FILE

LEGAL

START

MONITOR

7

8

9

LETTER

PRINT

SET

*

0

#

INVOICE

Hands on Operation: Refer to the Operating Instructions.

Proof Copy

2 in 1 Copy

Basic Copy

Tandem Copy

(Network)

Double

Sided copy

Reduction/

Enlargement

Copy

Finisher

Staple Copy

etc.


4 Major Function Keys countries.

Copy (Concurrent Copy, Tandem Copy, Remote Copy), Copy Setting Function

G3 FAX, Internet FAX, E-Mail Function

Network Scanner, Document Management, D.D.Filing Function

Mailbox, Security Box, Job Control Function


New Function countries.

Proof Copy

N sets to Copy

Proof Copy

1set for proof

N-1set

Remaining Copies


New Function countries.

Tandem Copy

Hands on Time

1. Press [Tandem/Remote]

2. Select destination Device

3. Press [OK] & Copy Start

Large Volume Solution:

2 x SFD-M can work jointly

to output a copy job

Ethernet

Original

Copy

Copy

50%

50%

Perform the tandem copy address book setting: Manual registration: Up to 12 address.

(Dynamic registration: up to 12 address)

Hard disk is required on both units for this operation.


New Function countries.

Remote Copy

Hands on Time

1. Press [Tandem/Remote]

Select Remote Copy.

2. Select destination Device

3. Press [OK] & Copy Start

N sets of copies

with Finishing

Copy

Original

100%

Remote Operation:

Send a copy job to another Copier

located in the same Network Domain

Hard disk is required on both units for this operation


Job-1 countries.

Job-2

Job-3

Job-12

Hands on Time

New Function

Concurrent Copy

Press “RESERVE

A JOB” Key

Up to 12 different

Copy Jobs can be

accumulated.

(Max. 500 pages: tentative)

Hard disk is required for this operation


Function Mode Setting countries.

  • Perform the practical exercise of Function Mode Setting.

Function

General Settings

Set Key Operator Code

“0000”

Copier Settings

Printer Settings

Date Time Setting

Scanner Settings

TCT/IP Setting

20: Date time setting

22: DHCP default (set “Yes” => ”No”)

23: TCP/IP address

24: TCP/IP subnet mask

25: TCP/IP default gateway

26: DNS server address


Section 4 - Objectives countries.

At the completion of this section, you will be able to:

  • Describe system configuration of the DP-6010 family of MFP machines.

    • Main Unit

    • Mechanical Accessories

    • Electrical Accessories

    • Imaging Process


System description
System Description countries.

  • Explain about Copier System

Paper Path

Inverting

ADF

Charge Unit

OPC Drum

Fuser Unit

Finisher

Developer Unit

Punch

Unit

Sheet Bypass

Duplex Unit

3000 Sheet

Paper Tray

DP-6010/4510

2-Bin Saddle-Stitch

Finisher

2-Bin Finisher

System Console

DP-3510

2-Bin Finisher

1-Bin Saddle-Stitch

Finisher


System Configuration countries.

Inverting ADF

  • Explain about System

  • Configuration and Options.

Scanner Unit (SCN PC Board)

Panel

(PNL PC Board)

Main PC Board

(SC PC Board:

System Control

Board)

PCL6

Emulation Kit

Fax

Communication Kit

MJR PCB

PS/PCL6

Emulation Kit

Printer

Network

Scanner Kit

Parallel Port

Interface

Automatic

Duplex Unit

Internet

Fax Kit

10/100 Ethernet

Interface

Electronic Sorting Board

Expansion Flash

Memory Card

4MB, 8MB

Hard Disk Kit

Image Memory

16, 64, 128MB

Option

Standard

LPC PC Board


Main PC Board

For

DP-6010/4510

2-Bin

Saddle-Stitch

Finisher

2-Bin

Finisher

(high speed)

for DP-3510

2-Bin

Finisher

1-Bin

Saddle-Stitch

Finisher

or

Exit Tray

SPC PC Board

(Scanner Printer

Control Board)

1,550 Sheet

Paper Tray

3000

Sheet

Paper

Tray

550 Sheet Paper Tray

550 Sheet X1 Paper Tray

550 Sheet X2 Paper Tray

Option

Standard


Imaging process
Imaging Process countries.

  • Explain Imaging Process.

  • Primary Charge:Corona Charge

  • Imaging:Dual Component Developing

  • Transfer:Corona Transfer Charger

  • Separation:Corona Discharge

  • Cleaning:Urethane Rubber Blade

  • Process Speed:DP-6010: 350mm/s

  • 4510: 250mm/s 3510: 180mm/s

  • Black Solid:More Than 1.1(O.D.=1.0)

Laser exposure

Corona charger

Discharge LED

Dr blade

Cleaning

blade

OPC drum

Mag-roller

Toner density sensor

Transfer charger

Separation charger


Section 5 - Objectives countries.

At the completion of this section, you will be able to:

  • Remove and Replace the following subassemblies

    • Sheet Bypass Unit

    • Paper Feed Module

    • Drum Unit

    • Process Unit

    • Fuser Unit

    • Automatic Duplex Unit

    • Scanner Unit

    • Laser Scanner Unit

    • Control Panel

    • PC Boards

      • SC, SPC, LVPS and other PC Boards

    • ADF

    • Options

      • System console

      • LCT

      • Finisher

  • List the Parts and Parts Kits required for all Preventive

    Maintenance cycles

  • Perform the practical exercise of Removal and

    Replacement of the PM parts.


  • Disassembly and assembly

    Hands on Disassembly and Assembly. countries.

    Refer to the Service Manual how to disassemble.

    Replace the PM Parts mainly.

    Disassembly and Assembly

    • 4. Control Panel Unit

    • Remove the Lower Panel Cover.

    • Remove the Control Panel PCB.

    • 5. Developer Unit

    • Open the Front Door.

    • Remove the Developer Unit.

    • 6. Drum Unit

    • Loosen 1 screw and remove the Drum Unit.

    • Remove the F/R Drum Support Bracket.

    • OPC Drum

    • Cleaning Blade

    • Remove the corona charger

    • 7. Auto Duplex Unit (ADU)

    • Turn the ADU Unit Lever counter-clockwise.

    • Note:Keep this Lever position when insert ADU unit

    • Pull out the ADU Unit.

    • Remove the Bias Charge Unit.

    • Remove the Stopper Bracket(Right & Left)

    • Remove the ADU Unit.

    • <Procedure of Disassemble with each Unit>

    • 1. i-ADF

    • Open the ADF Cover.

    • Pickup Roller

    • Paper Feed Roller.

    • Remove the Lower Opening Guide.

    • Separation Roller.

    • 2. Scanner Unit

    • Remove the Glass assembly.

    • Xenon Lamp.

    • Remove the CCD Cover.

    • Clean the Lens and Mirror.

    • 3. LSU

    • Open the Right Cover.

    • Remove the LSU Cover Bracket.

    • Remove the Glass Assembly.

    • Remove the LSU.


    The Procedure of Disassembly Instructions are countries.

    as shown in the Service Manual.

    • 8. Fuser Unit.

    • Remove the Fuser Cover.

    • Note: Push the Release Lever down to

    • free the exit guide. Keep this position

    • while insert the fuser unit back.

    • Remove the Fuser Unit.

    • Remove the Cleaning Web Unit.

    • Cleaning Web Roller.

    • Cleaning Web.

    • Remove 2 Fuser Lamps.

    • Thermistor Assembly.

    • Remove the Upper Fuser Bracket.

    • Fuser Roller.

    • Gear, 2 Bearings, 2 Bushing

    • Fuser Guide

    • Lower/ Upper Separator

    • Pressure Roller

    • Pressure Roller Bearings

    • 9. Paper Feed Module

    • Remove the Right Cover.

    • Pull out the Paper Tray.

    • Remove the Paper Feed Module.

    • Feed Roller

    • Pickup Roller

    • DFP Roller.

    • 10. Sheet Bypass Unit

    • Remove the the Sheet Bypass.

    • Remove the Bracket.

    • Pickup Roller

    • Paper Feed Roller.

    • 11. PC Boards(SC,SPC,LVPS)

    • Remove the Rear Plate.

    • Disconnect all the Harnesses

    • on the PC Board.

    • Remove the SC PC Board.

    • Note: CCD image Sensor Connector

    • should not to be forced when insert.

    • Remove the Power Supply.etc.

    • 12. Options

    • Disassemble of the Options.

    • System Console

    • LCT

    • Finisher

    All Students are invited to join

    in our Hands On Session.


    PM Maintenance countries.

    Blue:Cleaning

    Black:Replace



    PM Unit Kit countries.


    Combination Chart countries.

    PM Kits for DP-6010

    Note:Cleaning Blade(DZJN000072) is

    enhanced to be 240K as PM Cycle

    and included in a PM parts kit.


    Section 6 - Objectives countries.

    At the completion of this section, you will be able to:

    • Recognize error codes and messages and determine the recommended procedures to follow in the Service Manual

    • Enter Service Mode, set parameters and perform typical tests and adjustments

    • Update the firmware using the master flashcard


    Service Mode Explanation countries.

    1. Service Mode for Copier

    Select Service Mode

    “FUNCTION”

    Key

    “ORIGINAL SIZE

    LDR/A3” Key

    “3” Key

    Exit Service Mode

    “FUNCTION”

    Key

    “Clear” Key

    • Practice with Service Mode Setting for Copier (Refer to the service manual).

    • F1:Self Test, F2:Single Copy Test, F4:Input/Output Test

    • F5:Function Parameters, F6:Adjustment Parameters, F7:Electronic Counter

    • F8:Service Adjustment, F9:Unit Maintenance

    • 2. Error Code( Refer to Service Manual for Troubleshooting )

    • E1:Optical Unit Error,E2:Lift DC Motor Error, E3:Development System Error

    • E4:Fuser Unit Error, E5:System Error, E7:Optional Error

    3. Practice with Service Mode Setting with FAX.

    Push FAX Key

    “FUNCTION”

    Key

    “MONTOR”X4 times

    Fax Service Mode

    *

    Select No.

    “STOP”

    “STOP”

    Exit Fax Service Mode


    FAX Service Mode Table countries.

    NO.

    SERVICE MODE(1-9)

    ENTER NO.

    1.Function Parameter

    Setting

    Set Fax Function Parameter (000-299)

    ex.010:TX Level, 011 RX Level, etc.

    STOP

    1.Function Parameter List

    3.Page Memory Test

    4.Printer Report(Error Log)

    5.All Document Files

    6.Protocol Trace

    2.RAM Edit Mode

    3.Print Parameter

    List/ Reports

    (Refer to the RAM Initialization Table / Manual)

    *:Parameter Initialization

    11. Journal Clear

    12. Auto Dial Clear

    13. Program Dial Clear

    14. All Job Clear

    15. ID/PSWD Clear

    16. Error Log Clear

    99. Shipment Set

    4.Modem Tests

    Scroll Down by

    Invoice/A5 Key

    Scroll Up by

    Letter/A4 Key

    6.RAM Initialization

    1.Service Alert Report

    2.Maintenance Alert Report

    3.Toner Order Report

    6.Customer ID

    8.Call Date and Time Setting, etc.

    8.Check and Call

    9.System

    Maintenance

    1. Firmware Update

    2. Firmware Backup

    3. Parameter Restore

    4. Parameter Backup

    5. PC=>Flash Card

    “Start Key”:The new setting value

    is stored in the machine.


    Firmware Update countries.

    Main Power

    SW OFF

    Main Power

    SW ON

    SC/SPC/PNL

    Update

    Perform F9-07-00

    (Update from

    master card)

    Insert appropriate

    Firmware Card.

    • Perform hands on firmware update

    • using FROM Master Card 4MB

    • Printout Version Information

    • & F5/F6 parameter data.

    Firmware Update=>

    (Green lamp blinks).

    After completed,

    the machine reboots itself.

    Perform F9-06-00.

    (Parameter initialize)

    Reprogram F5& F6

    parameters.

    SC Board

    PANEL Control Board

    FROM

    (SC)

    FROM

    PNL

    F-ROM

    FROM

    SPC

    SPC Control Board

    F-ROM

    F-ROM

    Note: Other Update Method

    1. The Network Firmware Update Tool via LAN by PC.

    2. Firmware Update via local Parallel port by PC.

    3. Emergency Update.

    <Firmware Version Form>

    Host: DP-SFDM AA V ***** PU

    Firmware Type

    A: Standard

    B: Option

    Firmware Version

    Insert Flash ROM card into the

    socket and turn the power SW ON

    while energy save key is pressed.

    (*keep pressed for 20 seconds)

    Green indicator lights up

    => Flash =>Blinks=> Off

    Version Up is completed

    PNL: SFDM_PNL AAV******

    SPC: SFDM_SPC AAV*****


    Section 7 - Objectives countries.

    At the completion of this section, you will be able to:

    • Install DP-6010 Printer Drivers on a PC

    • Generate test prints from the PC to the printer via the network

    • Install and demonstrate Panasonic DMS

    • Describe the Scan-to-PC "Push" function and required procedures


    Printer Section countries.

    Install the Printer Driver

    Local Printer Connection

    1. Insert the PDMS CD-ROM.

    Click Language and [Next] button.

    2.Click Printer Driver

    IEEE1284

    (ECP)

    PC

    Network Printer Connection

    (Ethernet 10Base-T/100Base-TX)

    PC

    3. Click Install Printer Driver.


    4. Select machine’s model and countries.

    click the [Next] button.

    5. Select [LPT1] port and

    click the [Next] button.

    Set the default printer and

    click the the [Next] button.

    When the setup process is completed,

    a message is displayed prompting

    you to restart your computer.

    6. Click the [Finish] button.


    7. The Printer Driver is installed, and the printer icon is countries.

    added to the Printer folder.

    Explain about [Details] Tab of the printer properties:

    1. Print to the following port

    6. Add or Delete a new port

    2. Print using the following driver

    8. Spool setting : The method of sending

    documents to the printer


    Register the LPR Port for Network Printing countries.

    Before LPR Port setting, LPR Monitor setup

    program should be installed.

    1. Select the Details Tab and click the

    [Add port..] button.

    The Add Port dialog box appears.

    2. Click the Other radio button, and select

    HLPRMON and click on the [OK] button.

    3. Type the IP Address of the printer and “lp”

    as the queue name. Ex. 132.182.226.146:lp

    Click [OK] button.

    Check that the “Print to the following port”

    is changed to LPR port,

    Click on the [Apply] button

    and then on the [OK] button.


    Setting the lpr line printer remote monitor for windows2000 xp

    1. Open Printer Properties. countries.

    Select Ports Tab.

    Setting the LPR (Line Printer Remote) Monitor for Windows2000/XP

    6. Click [Next] button.

    Click [Finish] button

    =>Configured network printer

    2. Click Add Port.

    Select Standard TCP/IP Port.

    Click [New Port..] button.

    Enter IP address and Port Name

    3. Select [Custom] setting.

    On the Configure Port Icon

    4. Select LPR protocol.

    5. Enter Queue Name.

    Check LPR Byte Counting Enabled.

    Click [OK] button.


    Configuring the Printer Driver Settings countries.

    To change the printer settings,

    Open the printer properties dialog box.

    Click the upper Tab and change the parameters.

    [Options][Paper Setup][Output][Quality]Tabs.

    Explain about [Paper] setup Tab as an example.

    And make some prints as a practice.

    ①:Paper Size: Select a document size.

    ②:Paper Source: Select the Paper Tray in the machine.

    ③:Orientation: Select the print orientation

    (Portrait/ Landscape)

    ④: Copies: Specify the number of copies to be printed.

    If the number is specified within the application,

    then indicate one copy here.

    ⑤:Zoom: Specify an enlargement or reduction

    percentage.

    Status Monitor!

    Select option devices such as Finisher

    and Large Capacity Paper Tray,etc.


    Mailbox/ Security Box countries.

    Hands on: 1. Print to Mailbox and Security Box in the HDD.

    Enter User ID

    User ID:

    max. 8 digits

    2. Retrieve the data and Print out from

    Mailbox and Security Box in the HDD.

    Password: 4digits

    Security mail box list

    • Up to 100 different

    • User IDs available.

    • Hard Disk is required

    • for this function.


    Scanner Section countries.

    Perform the practical exercise of

    Network Scanner to PC

    (Ethernet 10Base-T/100Base-TX)

    Install PDMS from

    CD-ROM

    PC

    Install Network Scanner Option

    Select the models

    In case of using Network Editor

    Select Administrator Mode


    Hands on Address Book Setting countries.

    • Address book setting

    • by Copier Control Panel:

    • [Function] =>[Scanner Setting]

    • =>[Add New Address]

    • =>Input PC’s IP Address =>

    • Input Station Name & Key Name

    • Static Address book Setting

    • Address Book Setting by PC(Dynamic setting)

    • Scanner Configuration Setting => 1=> 2=> 3=> 4

    2. Select application

    3. Set the address information.

    Name(PC Station Name)

    Key Name(shown on the LCD)

    Click the [OK] button.

    1. Select [Program] [PDMS]

    [ Network MFP Utilities]

    [Network Scanner Configuration]

    4.Click the Communication Utility

    for Scanner setting


    Hands on Scan to PC countries.

    Address Book

    1. Push Scanfile Key.

    2. Select Key Name Address.

    3. Set Original and Push Start Key.

    SCAN/FILE

    Pop up menu on the PC will appear.

    4. Click [Display] button

    Network Scan to PC

    PC

    5.Document Manager starts up and

    Scanned data image received.

    View the image by Document Viewer

    Push Type Scanning


    Status Monitor countries.

    1. Select [Program] [PDMS]

    [ Network MFP Utilities]

    [Network Device Locator]

    Status monitor

    Network configuration editor

    Address book editor

    =>Search and find out the

    Device in the subnet.

    2. Select the Device.

    3.Select [Status monitor],

    [Network configuration editor]

    or [Address book editor]


    Network Configuration Editor countries.

    Status Monitor

    Parameter

    Editing

    Address Book Editor

    Address Book

    Editing


    Completion Notice countries.

    Hands on Completion Notice

    1. Enable Completion Notice on PC.

    2. Control panel setting for copier.

    Push [Completion Notice]

    Push Scan/File key, Select address book.

    3. Copy Start.

    => Completion Notice display on PC

    Completion Notice is available for Copy,

    Printer, Scanner and sending facsimile.

    Completion Notice for Copy

    Completion Notice

    Copy/ Print


    Appendix

    Appendix countries.

    Process Section Details

    PCB Configuration

    Disassembly practical training sheet

    HDD Option for SFDM


    Process section details countries.

    Cleaning section

    Blade cleaning method

    Life:120K

    Urethane rubber blade

    Discharge

    LED discharge

    Primary Charge

    Corona Charger with Grid

    Grid voltage:-760VDC

    DP-6010:Wire cleaning mechanism

    Laser exposure

    Corona charger

    Discharge LED

    Dr blade

    OPC drum

    Cleaning

    blade

    Developing section

    Dual component developer

    Developing bias:DC-550V

    AC1.5KVp-p(6KHZ)

    Amount of developer:750g

    Life:240K

    Toner density:6.5%

    Toner diameter: 8 micron

    Toner density detection

    :Hall detector

    Diameter of Mag-roller:24.5mm

    BSD: 0.7

    DSD: 0.6

    Transfer/Separation

    Transfer charge corona

    constant current control

    Separation charge corona

    -DC+AC charge

    Mag-roller

    Toner density sensor

    Transfer charger

    Separation charger

    Drum section

    Negative charged OPC

    Diameter:80 mm

    Life:240K

    V0:-750V

    Sensitivity:0.13μJ/cm2

    Layer thickness:25micron


    Development Concept of Drum/Drum unit countries.

    Charge corona

    1. Wire cleaning mechanism <DP-6010>

    * Wire cleaning timing

    (1) Main SW is turned on

    (2) When front cover is open/closed

    (3) 10k copies/prints achieved after main SW is turned on.

    Designing concept

    1. Stable copy/Print quality

    2. Longer PM cycle

    3. Reduction of CPC

    4. Environmental

    Cleaning section

    Blade cleaning method with

    equal pressure by center

    loading method.

    Drum

    1. Drum diameter 80Φ

    2. OPC layer 25μm

    Waste toner bottle

    1. Longer PM cycle (240k)

    2. Easy replacement

    Separation LED <DP-6010>

    1. Better separation


    Newly developed Mag-roller countries.

    1. Smaller size Carrier (70%)

    2. Smaller Toner diameter (8 micron)

    3. Less Toner dispersion

    Toner dispersion prevention

    1. Toner dispersion prevention roller

    Toner density sensor

    1. Stable TDC control with temperature /

    Humidity sensor (+/- 0.5% variation)

    Development concept of Developer unit

    Designing concept

    1. High copy/Print quality

    (Thin line reproduction and high black density)

    2. High reliability (Long life developer)

    3. Easy maintenance

    Mixing paddle

    Mixing auger 1,2

    Dust collection

    by fan

    Mixing structure : Mixing paddle + Mixing auger

    1. Separation of Mixing and developer Transfer operation

    (1) Uniformity of developer mixing and supply to mag-roller

    2. Multiple thread mixing auger

    (1) Stable mixing and less stress of developer


    PCB Configuration countries.

    System Control PCB

    Multi-functions with

    Printer & Network

    Panel PCB

    Flash Memory

    Electronic Access Key

    PCL/ Scanner/ i-FAX

    G3 FAX PCB

    Extended Flash Memory

    SPC Control PCB

    LVPS

    System Control +

    Image Processing ASIC


    Disassembly/ Assembly Hands on sheet countries.NAME: :

    Make group A, B and C / グループ作成しユニット単位で実習

    ○:分解組立中/ Disassemble ◎:分解組立完了/ Finish

    □:コメント記入/ Write down any comments after hands on

    Utilize this sheet in case of

    disassembly/ Assembly exercise

    Unit

    Group A

    Group B

    Group C

    ADF Unit

    Scanner

    Laser Unit

    Drum Unit

    Fuser Unit

    Paper feed module

    By-pass

    Options

    Finisher

    Electrical

    Control Panel

    Refer to the Service Manual: Disassembly and assembly section and replace the PM parts.


    Hdd option table of contents

    HDD Option: Table of Contents countries.

    Installing the HDD option(DA-HD60)

    The extended function list with HDD

    The partition of HDD

    The extended function in copy mode.


    Installing the hdd option da hd60

    Remove the upper and lower rear cover of the machine. countries.

    Refer to the service manual for the detail.

    Hands on Installation

    1. Install the HDD & Bracket.

    Installing the HDD option(DA-HD60)

    3. Install the DC PCB Assembly. Connect the HDD Harness.

    4. Connect DC12 Harness to the LVPS.

    2. Connect the Signal Harness to SC PCB.


    The extended function list with hdd

    Copy mode countries.:

    (1) Concurrent Copy

    (2) Tandem/Remote Copy

    (3) Form Overlay

    (4) Memory capacity expansion for sort copy.

    Scanner mode:

    (1) Memory capacity expansion for scanner.

    Printer mode:

    (1) Mailbox/Secure Mailbox Print

    (2) Print Job Spooling/Priority Printing

    (3) PS user Font storage (resident font)

    Other:

    (1) JOB MIB*(for accounting software )

    (2) Abbr. address book up to 1000 destinations.

    The extended function list with HDD

    *MIB: Management Information Base


    The partition of hdd

    The partition of HDD countries.

    *1:If Soft Power Switch is turned off, data in P#4 will be lost.


    Tandem Copy countries.

    Normal copy

    scanning

    Printing(51 sets)

    Printing(50 sets)

    Data transmission

    Tandem copy

    Time saving

    Printing(51 sets)

    scanning

    Original

    Copy:

    =>101 sets

    Printing(50 sets)

    • Note: Multiple tandem communication can not

    • be made simultaneously.

    • In this case Add Sort Memory :

    • DA-SM16B:16MB => from 2 Places.

    • 64BM/128MB:=> from 4 Places.

    • Recommend to use both same configuration

    • such as finisher and paper tray, etc.

    • (Same size of tray is selected at receiver side)

    50sets

    51 sets


    The Address Book Setting for Tandem Copy countries.

    • Tandem Address Book dynamic registration (max. 12 address)

    • Set Name=>[Function][General Key OP Mode]

    • => [35 :Tandem User Parameter] &[34: Address Book Group ID]

    • Manual registration up to 12 address. =>[Function][Copier Key OP Mode]

    • => [20:Add new Tandem desti.] =>input IP address & Key name

    • Group ID set up with a parameter.

      00 : Register all SFDM.

      01 - 99 : Register SFDM which belongs to own group.

    10

    10

    20

    20

    00

    C

    A

    B

    D

    E

    Range; registered into SFDM of D and E.

    Range; registered into SFDM of A and B.

    Range; registered into SFDM of C.


    Copy form overlay

    FILE EDIT countries.:Maximum of 5 images can be registered in the HDD.

    Edit name and delete file is possible from the control panel.

    FORM OVERLAY:Overlay copy with the picture which have been

    pre-registered.

    COPY:FORM OVERLAY

    FORM OVERLAY

    FILEEDIT


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