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Material Handling Equipment

Mate r ial Handli n g Equi p ment. Material Handling Equipment. Module 3 Rig g ing E q uipme n t OSHA 19 1 0.184 S l i n gs: gov e rns sl i ngs made f r om a l l oy steel cha i n, w i re rope, metal mesh, natural or sy n thetic fiber r op e , a n d synthetic we b.

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Material Handling Equipment

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  1. MaterialHandling Equipment Material Handling Equipment Module3 RiggingEquipment OSHA1910.184Slings:governsslingsmade from alloy steel chain,wirerope, metal mesh, naturalor synthetic fiber rope, andsynthetic web. Link to Article Understanding Lift Magnet Compliance 0

  2. OSHA Grant Information This material was produced under grant number SH-26316-SH4 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trades names, commercial products, or organizations imply endorsement by the U.S. Government.

  3. MaterialHandling and Storage Material Handling and Storage • Module3 • To safelyuseslingstakethefollowingprecautions: • A competent personshouldconduct inspectionsof slings before and duringuse • Removedamagedor defective slingsfromservice Source1910.84(d)

  4. MaterialHandling and Storage Material Handling and Storage 2 Module3 Tosafelyuse slingstakethe followingprecautions: “Do notkinkslinglegs Donotloadslingsbeyondtheir ratedcapacity Keepsuspendedloadsclear ofallobstructions Remainclear ofloadsabout to be lifted and suspended Donotengageinshockloading Avoidsuddencrane accelerationanddeceleration whenmovingsuspendedloads” Donotuse knots orboltsor othermakeshiftdevices to shorten slings Link to OSHA Publication 2236

  5. MaterialHandling Equipment Material Handling Equipment 2 Module3 Chains Overheadcrane,chain,hookandhardwareused tomovebeamsduringfabrication

  6. MaterialHandling Equipment Material Handling Equipment 3 • Module3 • Chains • Inspectprior touse – eachshiftandduringuse • Discarddefectiveequipment • Donotover loadrigging • SpecializedHooks– clamps– shouldbe proof tested Chainmarking Do not use because of different Grade of material Link to OSHA Guidance to Slings

  7. MaterialHandling Equipment MaterialHandling Equipment 4 • Module3 • IDtag attached • Listing--size,grade, ratedcapacity&Mfg • Hook– ring – loadrating not less thanchain’srating • Nomake shiftequipment–hook, rods, bolts • When to discardchain? • Wear exceedslimitsof 1910 TableN-184-1 • Inspectionsbasedon: • Frequencyofuse • Atleast yearly • Severity of service • Natureof lift • Usecommon sense • Documentdates ofinspection IDAttachedtohook 5

  8. MaterialHandling Equipment MaterialHandling Equipment 5 • Module3 Chains • Job or shophooksandlinksor makeshiftfasteners are not allowed • Use the correctsizepin forthe job Right Wrong 6

  9. MaterialHandling Equipment MaterialHandling Equipment 6 • Module3 Chains • AISChas a dailychain inspectionform availableat it’s website link to AISC Daily Chain Inspection Checklist 7

  10. MaterialHandling Equipment MaterialHandling Equipment 7 • Module3 Wirerope • Cover/protect protrudingends of strandsfrom splices • Lubricate– protect wire rope • Splicerequirements • Usewirerope‘U-bolt’clamp • Checkloadcapacitytables • End attachments needto be • prooftested Wireropeendattachment

  11. MaterialHandling Equipment Module 3 MaterialHandling Equipment 8 • Wirerope • Donotpullslingfromunder • loads • Donotuse if: • Morethan 10%ofvisible • strandsare broken • Signsof excesswear, • corrosion, or defect • Protect slingsfrom • sharpedges • Sling– wiresarekinked Removefrom service

  12. MaterialHandling Equipment – Defective Wire Ropes Wirerope Kinking Bird Caging Crushing Ifthesehappen,remove the wirerope slingfromservice

  13. MaterialHandling Equipment MaterialHandling Equipment – Inspection Form • Module3 Wire Ropes • AISChasa wirerope inspectionformpostedatit’s website Link to AISC Wire Rope Inspection Form 11

  14. MaterialHandling Equipment MaterialHandling Equipment Synthetic Web Slings Module3 • SyntheticWebSlings Removefromserviceifany of these are present: • Acidor caustic burns • Meltingorcharringofanypart • Snags, punctures, tearsor cuts • Brokenor wornstitches • Redcore warningthread visible • Distortionof fittings Heat Damage Redcorewaningthreadvisible Link to OSHA Guidance to Synthetic Web Slings 12

  15. MaterialHandling Equipment Module3 MaterialHandling Equipment – Synthetic Web • Syntheticweb • Mfgidentificationtag attached &legible • Taglist ratedcapacityfor type of hitch used • Avoidsharpedgesand hightemperaturewith sling LookforslingIDtag 13

  16. MaterialHandling and Storage MaterialHandling and Storage • Module3 • SyntheticWebSlings • Fittings must be: • Atleast as strongas that • ofthesling • Free of sharp edgesthat coulddamagethe webbing Link to OSHA Guidance to Synthetic Web Slings,1910.184(i) 14

  17. MaterialHandling and Storage Module3 MaterialHandling and Storage – Synthetic Web Sling Stiching • SyntheticWebSlingStitching • Stitchingis the onlymethodallowedtoattachend fittingsto webbing,or toformeyes Stitching Link to OSHA Guidance to Synthetic Web Slings, 1910.184(i) 15

  18. MaterialHandling and Storage Module3 MaterialHandling and Storage – Inspect Slings • Inspectslings: • Eachday before use • Where serviceconditionswarrant • Removethem fromserviceifdamagedordefective • orthe redcore warningthreadis visible Link to OSHA Guidance to Synthetic Web Slings, 1910.184(i) 17

  19. MaterialHandling and Storage MaterialHandling and Storage – Synthetic sling inspection form Module3 AISChas a syntheticslinginspectionformon its website Link to AISC Syntheric Sling Inspection Form

  20. MaterialHandling and Storage Module3 Questions on slings and rigging? Questionson slingsand rigging?

  21. MaterialHandlingand Storage Module3 MovementatGroundorFloorLevel ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦

  22. MaterialHandling and Storage Module3 Material Handling and storage – Powered Industrial Trucks • MovementatFloororGroundLevel-KeyTopics • PoweredIndustrialTrucks-(Forklifts) Drawingsfrom Link to OSHA Powered Industrial Trucks Web Page

  23. MaterialHandling Equipment Powered Industrial Trucks Module3 PoweredIndustrialTrucks(Forklifts) Hazard:“Approximately100employeesare fatally injured andapproximately95,000 employeesare injuredevery year whileoperatingpoweredindustrialtrucks.” “Forkliftturnover accounts fora significantnumber of these fatalities.” Link to OSHA Publication 3252

  24. MaterialHandling and Storage Module3 Material Handling and Storage – Potential Hazards • PotentialHazards:Movingmaterial withintheshop- • PoweredIndustrialTrucks-(Forklifts) • Tipping,struckby caught between,wrongequipment for hazard classification • HazardAvoidance: • Selectproperequipmentfor applicationandhazard • Only qualifiedoperators shoulduse equipment • Checkequipmentbefore use • Donot overload • Centerloads Link to OSHA Publication 3252

  25. MaterialHandling and Storage Module3 Material Handling and Storage – Potential Hazards – Moving Material • PotentialHazards:Movingmaterial withintheshop- • PoweredIndustrialTrucks-(Forklifts) • Tipping,struckby caught between,wrongequipment for hazard classification • HazardAvoidance: • Drivesafely • Nohorseplay • Watch forobstructions • Donot leaveunattendedvehiclesrunning • Propermaintenance Link to OSHA Publication 3252

  26. MaterialHandling Equipment Material Handling Equipment – Powered Industrial Trucks Requirements • Module3 • PoweredIndustrialTrucks (Forklifts)-Equipment • Poweredindustrialtrucks(forklifts)mustmeetrequirementsof AmericanNationalStandardforPoweredIndustrialTrucks,PartII ANSIB56.1-1969 • Donotmodifyormakeattachmentswithoutwrittenapprovalfromthe manufacturer • Nameplatesandmarkingsmustbein placeandlegible • Forkliftsthatareusedin hazardouslocationsarerequiredtobe appropriatelymarked/approvedforsuchuse Link to OSHA Publication 3252 Link to OSHA Publication 2236

  27. MaterialHandling Equipment Material Handling Equipment – Power Industrial Trucks – Operator Qualifications • Module3 • PoweredIndustrialTrucks (Forklifts)-Operator Qualifications • Train and certifyall operators toensure safe operation • Donotoperatea forkliftif under 18 yearsold • Must be competent • Traineesmust be supervisedby acompetent person andnotendangerothers • Refreshertraining • Reevaluationevery threeyears • Trainingrequirementsdefinedin1910.178 Link to OSHA Publication 2236 Link to OSHA Publication 3252

  28. MaterialHandling Equipment Material Handling Equipment – Powered Industrial Trucks – Before You Operate • Module3 • PoweredIndustrialTrucks(Forklifts)Operation–before • youoperate: • Checkthatrolloverprotectivestructureis inplace • Checkoverheadguards are inplacetoprotectfrom • fallingobjects • Reversesignalalarmshouldbe operational • Checkdefectsbefore using • Fillfueltanks onlywhenthe engineisoff Link to OSHA Publication 3252 27

  29. MaterialHandling Equipment Material Handling Equipment – Powered Industrial Trucks Operation - Loads • Module3 • PoweredIndustrialTrucks(Forklifts)Operation- • Loads • Makesureloadsarenotheavierthanthecapacityofthe industrialtruck • Loadsshouldbestableandsafelyarrangedandwithinthe • ratedcapacityofthetruck • Follow safeoperatingproceduresforpickingup,moving, puttingdownandstackingloads • Centertheloadon theforksandasclosetothemastas • possibletominimize tippingorloadfalling • Place theloadatthelowestpositionfortraveling • Don’tplaceextraweightontherearofa counterbalanced forklifttoallowanoverload • Dockboards(bridgeplates)areproperlysecuredwhen • loadingorunloadingfromloadingdocks • Link to OSHA Publication 3252

  30. MaterialHandling Equipment Material Handling Equipment – Driving and Operating • Module3 • PoweredIndustrialTrucks (Forklifts)Operation-driving and operating • Drivesafely-neverover 5 mph-slowat congestedareas • Alwayswear seat belts • Keephands, armslegsandfeetinsidethe truck • Noridersunlessthere is an approvedseat • Avoidtravelingwith elevatedloads • Observealltrafficregulationsandplantspeedlimits • Lookinthedirectionof and keepa clear view of the path oftravel • Runtrucksata safespeedthatpermits safe stopping Link to OSHA Publication 3252

  31. MaterialHandling Equipment Material Handling Equipment Operation - Continued • Module3 • PoweredIndustrialTrucks(Forklifts)Operation- • Continued • Stunt drivingandhorseplayareprohibited • Checkforheadroomforthe fork-lift underoverhead installations,lights,pipes,etc • Operatorsmaintain a safe distancefrom theedgeof rampsor platforms whileusingforkliftsonany elevateddock, platform or freightcar Link to OSHA Publication 3252 Link to OSHA Publication 2236 Link to OSHA Warehousing Publication Link to OSHA Powered Industrial Truck Web Page

  32. MaterialHandling Equipment Material Handling Equipment – Powered Industrial Trucks – Unattended Vehicles • Module3 • PoweredIndustrialTrucks(Forklifts)SourceOSHA • Operation-Unattendedvehicles • “Loadengagingmeans shouldbe fullylowered,with controls neutralized,powershutoffandbrakes set whena forklift is leftunattended” 3220-10N2004

  33. MaterialHandling Equipment Material Handling Equipment – Powered Industrial Trucks - Maintenance • Module3 • PoweredIndustrialTrucks(Forklifts)-Maintenance • Properlymaintainequipment,includingtires and batteries • Removedefective forkliftsfromservice • Handlingbatteries can be dangerousandrequires specialcare andqualifiedpersonnel • Chargebatteries indesignatedareas . 3220-10N2004 Link to OSHA Publication 3252

  34. MaterialHandling Equipment Powered Industrial Trucks on OSHA Website • Module3 • PoweredIndustrial • Trucks (Forklifts) • OSHA has a number • ofhelpfulmaterials • available Link to OSHA Powered Industrial Trucks Web Page

  35. PoweredIndustrialtrucks (Forklifts) ForkliftSafety Safety and HealthTopics:PoweredIndustrialTrucks OSHAwebsiteindexlinksto specificrequirementsandother Federalagencyrequirements. Link to OSHA Website Index SampleDailyChecklists for PoweredIndustrialTrucks Link to Sample Daily Checklists for Powered Industrial Trucks MaterialHandling Equipment Module3 OSHA resources addressing Powered Industrial Trucks 3220-10N2004 34

  36. MaterialHandling and Storage Module3 Material Handling and Storage – Movement at the Workstation - Key MovementattheWorkstation-Key Topics ♦ ♦

  37. MaterialHandling and Storage Module3 Material Handling and Storage – Movement at the Workstation – Key Topics • MovementattheWorkstation-KeyTopics • JibCranes • Carts • HoistBalancers • Toolbalancers

  38. MaterialHandling and Storage Module3 Material Handling and Storage – Moving Material at the Work Station • Movingmaterial at the work station • Steelmay be movedat the work station or between workstations by: • Overhead cranes • Jibcranes • Rollers • Cartsanddollies • Hoist balancers • Toolsuspensiondevices • Workers or pairsof workers • Othersinyourshop? JibCrane Rollersystemusedtomove materialforfabrication

  39. MaterialHandling Equipment Module3 Material Handling equipment – Lighten the Load LightentheLoad-UseMaterial HandlingEquipment PalletJack Handcartsformoving smallmaterialsintheshop PhotosfromOSHA3341-03N2008 38

  40. MaterialHandling and Storage Module3 Material Handling and Storage – Potential Hazards – Hazard Avoidance • PotentialHazards:Movingmaterial at the workstation • Injuries fromdroppedwork,pinches,cuts,scrapes, • burns fromhotwork, musculoskeletalinjuries • HazardAvoidance: • UseproperPPE for thetask • Properequipmentuse • Beingaware • Beingattentiveof whereyour handsandfeetare • Don’tworkfatigued • Use properlighting • Properlymaintainedequipment

  41. MaterialHandling Equipment Module3 Material Handling Equipment - Lighten the Load • LightentheLoad-UseMaterial HandlingEquipment • Cartsdesignedto transport andcarrymaterialscan reducelifting, pushing,andpullingforces • Allowfor heavymaterials, tools,or equipmentto be moved withoutcarrying • Save time • Availableinmany shapesandsizes AdaptedfromOSHA 3341-03N2008

  42. MaterialHandling Equipment Material Handling Equipment - Carts Module3 Carts Handcartforsmallloads PhotofromCIANBRO Drawingfrom:https://www.osha.gov/SLTC/etools/pit/forklift/types/classes.html#class1

  43. MaterialHandling Equipment Safe Operating Tips for Use of Pallet Jacks • Module3 • LightentheLoad-UseMaterial HandlingEquipment PointstoRemember: • Motorizedpalletjacks,if available,canbe usedfor frequent or distant movement of materials.Handles shouldbe locatedat therearof thecartandpositioned at waist level • Don’tobstruct viewwith the load • Balanceloadsandkeeploadwithinmanufacturer’s recommendedweightlimits • Pushingis easierthan pulling • Useproperwheels AdaptedfromOSHA3341-03N2008

  44. MaterialHandling Equipment Material Handling Equipment – Jib Cranes • Module3 • JibCranes • “Wall,floor, or pillarmountedI-beamwith a rolling trolley/hoistusedtoliftandpositionequipmentand material” • Jibcranescan be usednearaworkstationsto help with tasks PhotofromOSHA3341-03N2008

  45. MaterialHandling Equipment Material Handling Equipment – Pre-Lift Checklist for Jib Cranes • Module3 • JibCranes • AISCprovidesa useful pre-liftchecklist.Itis Included inthetraining packet. Link to AISC Pre-Lift Checklist for Jib Cranes Form

  46. MaterialHandling Equipment Material Handling Equipment – Pre-Lift Checklist Continued • Module3 • JibCranes • AISCpre-liftchecklist continued Link to AISC Pre-Lift Checklist for Jib Cranes Form

  47. MaterialHandling Equipment Material Handling Equipment – Tool Balancers • Module3 • ToolBalancers • Toolbalancershelpsupport toolscomfortably foroperators • Toolscan be positionedover theworkstation • Canbe usedwitha variety of • tools Source CIANBRO

  48. MaterialHandling and Storage Module3 Material Handling and Storage – Storage and Stacking of Material Storage andstackingofmaterial ♦ ♦ ♦

  49. MaterialHandling and Storage Module3 Storing Materials – Key Topics • StoringMaterials-KeyTopics • Storing • Stacking • Housekeeping Steelfromthemill storedIntheyard 48 Fabricatedbeamsandspandrelframesreadytobe shippedtoaconstructionsite

  50. MaterialHandling and Storage Module3 Material Handling and Storage – Storing and Stacking Storingandstacking Fabricated beamsready to beshipped toconstructionsite Steel fromthemillstored Insideshop

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