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3D – Layouts Digital Manufacturing. Nick Andreou, P. Eng. President, 3DL LLC www.3dlayouts.net. 3DL. From Virtual to Physical. 3D - Layouts. Simulate & Validate Industrial Facilities using Digital Manufacturing. 3D - Layouts. Agenda Overview of Digital Manufacturing

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3d layouts digital manufacturing

3D – LayoutsDigital Manufacturing

Nick Andreou, P. Eng.

President, 3DL LLC

www.3dlayouts.net


From virtual to physical

3DL

From Virtual to Physical


3d layouts

3D - Layouts

Simulate & Validate

Industrial Facilities

using

Digital Manufacturing


3d layouts1

3D - Layouts

Agenda

  • Overview of Digital Manufacturing

  • Overview of 3DL LLC

  • Value of Digital Mfg / 3DL for: Industrial Facility Engineering Companies


Top down bottom up methodology

Requirements

Flow

down to the

Details

Validation

Starts

at the Details

I. Overview of Digital Manufacturing

Top Down - Bottom Up Methodology

$

BusinessRequirements.

Plant Synthesis

Plant Models

Area Models

Detail Models


3d layouts digital manufacturing

The intersection of these three planes, is the NEW technical solution

The intersection of these three planes, is the technical solution

Digital Manufacturing Solutions

Digital

Product/

Tool

Data

Process

-Std Processes

-Simulation

Facility

-Plant Layout

Alternative #1

Facility

-Plant Layout


3d layouts digital manufacturing

Digital Manufacturing

- WEB

- Communication

Click to link

Click to link

Simulate the

Process

Collaboration

3D

Layouts

Click to link

Product & Equipment: Common in 3D Math


3d layouts digital manufacturing

Global Economy

Asia

Europe

North America

Africa

South America

Australia


3d layouts2

3D - Layouts

Agenda

  • Overview of Digital Manufacturing

  • Overview of 3DL LLC

  • Value of Digital Mfg / 3DL for Industrial Facility Engineering Companies


Ii overview of 3dl

II. Overview of 3DL

  • 3DL Background & Credentials

  • 3DL Capabilities & Services

  • 3DL Integration Services

  • 3DL Cost Advantage

    ----------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    1.1 Engineering

    1.2 Manufacturing

    1.3 Construction

    1.4 Information Technology

    1.5 Project Management

    1.6 Staff Credentials


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    1.1 Founder has 30 years with GM, developing Manufacturing Systems, Product Development, Project Management and IT.

    1.2 Since 2007, 3DL has partnered with MHSI, to build Client Base and Digital Capabilities.

    1.3 3DL has dedicated staff for 3D Layout projects and larger shared staff for Laser Scanning and Post Processing


3d layouts digital manufacturing

II. Overview of 3DL

Invest for Integration, but

Partner for Digital Mfg / Specialized Skills

  • 3DL Background & Credentials

    1.4 3DL has partnering relationships with:

    • CAE companies

    • Niche Digital Mfg Companies

    • Larger staffing contractors

    • Mfg Eng companies,

      …to seamlessly handle any job regardless of size.

      1.5 3DL’s offices are located in Rochester Hills, MI


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

  • 3DL Capabilities & Services

  • 3DL Integration Services

  • 3DL Cost Advantage

    ----------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Capabilities and Services

    2.1 Digital Object Creation / Libraries

    2.2 3D Layouts (convert from 2D or create new)

    2.3 Laser Scanning  Point Cloud Processing

    2.4 Reconciling Point Clouds to 3D Layouts

    2.5 Managing File Size / Format / Layers / Standards

    2.6 4D Interactive Time Line with 3D Visualization

    2.7 3D Layout Coordination / Project Meetings

    2.8 MHSI_Operations.net (Issue Mgmt, project tracking)

    --------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

  • 3DL Capabilities & Services

  • 3DL Integration Services

  • 3DL Cost Advantage

    ----------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Integration Services

    3.1 Disparate Design File Format Integration

    • AutoCad, Catia, UGS, SolidWorks, FactoryCad, etc

      3.2 Mfg Simulation Services; Management

    • Through Put, Work-Cell Visualization, Human Models, Parametric Models, FEA

      3.3 Laser Scanning Services  Point Cloud Processing

      3.4 Collaboration / Design Review Coordination

      3.5 4D Project Management / Integration / Visualization

      --------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

  • 3DL Capabilities & Services

  • 3DL Integration Services

  • 3DL Cost Advantage

    ----------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Cost Advantage

    4.1 Hit the ground running

    • Specific Digital Manufacturing Skills: Ready

    • Specialized Software: Ready

    • Experienced IT and DM Business Process: Ready

    • Relationships with other DM Specialists: Ready


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Cost Advantage

    4.2 Preserve Core Business Integrity

    • Stay focused on Core Business

    • Adopt DM as an additional tool to enhance your reputation, not replace it

    • Migrate to DM internally, one step at a time


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Cost Advantage

    4.3 Design sustainable operations

    • Ensure Digital Models are “Downstream Compatible”

    • Ensure that libraries enable future efficiencies

    • Ensure that DM data is accessible for Post Sales support and Future business possibilities

    • Adhere to Drawing and File Standards

      ** DM is here to enhance your core business, not to distract from it **


3d layouts3

3D - Layouts

Agenda

  • Overview of Digital Manufacturing

  • Overview of 3DL LLC

  • Value of Digital Mfg / 3DL for Industrial Facility Engineering Companies


Digital manufacturing slide borrowed from cv eng

Digital Manufacturing (Slide Borrowed from CV Eng)

Digital Models

Intelligent, 3D

Engineering

Collaborate

Digitally

Design reviews

Visual, Accurate, Comprehensive

Install DrawingsComplete, accurate, on time

Product

Equipment/

Process

Facility

3DL Provides / Integrates

IT infrastructure Connectivity

File Management

Reuse, Libraries

Project Management

CAD/CAM/CAE Simulation

  • Security

  • Change Control

  • File Size / format

  • Standards

  • Efficient models

  • Existing Solutions

  • Task Planning

  • Visual progress depiction

  • Cost / Resource impact

  • Common Digital Models for all Analysis

  • Enable Simulation modeling

  • Capable network, computing, software

  • Collaboration enabled


3d layouts digital manufacturing

…migration map

(Slide Borrowed from CV Eng)

3DL *

Candidate 3D Layouts and Digital Manufacturing partner


3dl value performance initiatives timing quality throughput cost

3DL Value: Performance InitiativesTiming / Quality / Throughput / Cost

Project Timing

  • ShorterPlanning Cycles

  • Fast Deployment

  • On Time Starts

    Quality: Study Completely… Implement only Once

  • Communicate Correct Details

  • Project is understood

  • Minimal Change Orders

Click

for

Timing

detail

Click

for

Quality

detail


3d layouts digital manufacturing

3DL Value: Performance InitiativesTiming / Quality / Throughput / Cost

Throughput : Ability to...

  • Produce Digital Models and Studies

  • Produce Virtual Builds

  • Communicate to/from all Stakeholders

    Cost:

  • Accurate bids

  • Controlled project cost, with minimized Capitalinvestment and Operating expense (minimal changes / wait time)

Click

for Through-put

Detail

Click

for

Cost

Detail


Cv eng steps to begin dm

CV Eng Steps to begin DM

3DL’s suggested SNA Scope of Work

  • Capture the Existing Facility, Digitally

    • Laser Scan  Convert: to 3D Layouts

  • Convert CV Eng 2D Drawings  3D Layouts

  • Create a re-start “Base Zero” in 3D

  • Create Re-Start 3D Bid Packs

  • Run Design Reviews in 3D

  • Use 4D Timeline in regular Project Reviews

  • -----------


3d layouts digital manufacturing

3DL

Thank You

Questions / Comments / Action Items


3d layouts digital manufacturing

Questions / Comments / Action Items

Thank You


Timing shorter planning cycles faster deployment on time starts no surprises systems validated

Timing:- Shorter Planning Cycles- Faster deployment- On Time Starts (no surprises, systems validated)

  • Digital iterations occur in days. Many scenarios are “spun” searching for solutions compliant with all requirements.

  • All scenarios are developed and validated digitally. Accurate data is provided to stakeholders for:

    • validation, compliance and buy-off

  • Live, On-Line design reviews occur “real time”

  • Sections are NOT cut, 3D provides “Real” views

  • Verify “As-Builts” before and after.-----------

Click Here


Quality conformance to requirements study completely implement only once

Quality: Conformance to RequirementsStudy Completely…Implement only Once

  • Comprehend all Stakeholder requirements

  • Reference Drawing Life Cycle

     Develop & Validate concept drawings

     Enhance same drawings into details

     Create installation drawings from same

     Integrate 3rd party drawings

     Reconcile Drawings with Laser scans

  • Libraries of reusable (Parametric) Objects

  • 3D Visualization for all Stakeholders

Click here


3d layouts digital manufacturing

Throughput:- Produce Digital Models and Studies- Produce Virtual Builds- Communicate to/from all Stakeholders

  • Create 3D Models faster then 2D Drawings

  • Produce iterations in fractions of the time

  • Build complete models without sacrificing thoroughness due to time constraints

  • Optimize deployment plan

    • smallest possible staff, inventory and equipment, on hand

    • avoid unscheduled overtime

    • de-coupled tasks / project elements

    • “orchestrated” complex movement and time based events

Click Here


Cost e ngineering budget to develop program capital investment construction expense

Cost: Engineering budget to develop programCapital investment Construction expense

  • 3D design cost are less then 2D design cost.

  • Models are reusable and reduces cost of downstream drawings

  • 3D Visualization enables “Clear” design reviews to avoid errors, omissions and late changes

  • Enables cost reduction for construction materials and scheduling

    -----------


Cost field checking cost reduction

Cost: Field Checking Cost Reduction


Cost expected cost reductions

Cost: Expected Cost reductions

  • First project will improve re-launch of SNA Start Up:

    • Enable SNA to better Manage the Plant Construction

    • Accurate capture of existing plant status

    • Better understood bid drawings

    • Reduced Field orders

    • Improve Time Line Execution (Web Based and 4D)

    • Highly visible project progress (Web Based)

      ------------


Cost expected cost reductions1

Cost: Expected Cost reductions

  • First project will improve re-launch of SNA Start Up:

    • Enable SNA to better Manage the Plant Construction

    • Accurate capture of existing plant status

    • Better understood bid drawings

    • Reduced Field orders

    • Improve Time Line Execution (Web Based and 4D)

    • Highly visible project progress (Web Based)

  • Downstream projects will save cost on all of the above, plus;

    • Reuse of special Objects - Benefit from Parametric Libraries

    • Adherence to Standards - Reduced lead time/cost for repeat work

    • Created Intellectual Capital - No need for 2D  3D conversion

    • CV Engineers, 3D capable - Embedded Meta Data in Smart Objects

      -----------


3d layouts digital manufacturing

Manufacturing Simulation

-- High Level Value --

  • DES Discrete Event Simulation

    • WCV Work Cell Visualization

    • CAE Computer Aided Engineering

    • Process Planning Simulating Process Events

    • Commissioning Simulating / Validating PLCs

    • MES Mfg Execution Systems

      --------


3d layouts digital manufacturing

Manufacturing Simulation

-- DES & WCV --

  • DESDiscrete Event Simulation is the Process of running a series of “Time Based Events” dynamically, as a system

    • Example: machining centers with different feed rates, conveyors, tools with MCBF and MTTR (Automod)

    • WCV Work Cell Visualization is the process of running Geometric Shapes Dynamically through their motion paths, on a timeline

      • Example: Robots / Automated Machinery / Humans moving & manipulating product in a confined space (RobCad / Delmia)

        ----------


3d layouts digital manufacturing

Manufacturing Simulation

-- CAE & PP --

  • CAE Computer Aided Engineering is a diverse set of Engineering Analysis and Simulation tools

    • Example: Structural Analysis, Fluid Dynamics, Mold Flow Analysis, Electrical Distribution Simulation, Machining Simulation, etc.

    • Process PlanningProcess Simulation, incorporating Process Steps, Resources Required, Motion Analysis, Physical Space required, Model Mix, Volumes, Tool Changes, Maintenance, etc.

      • Example: Pro-Planner, Process Simulate (TC)

        -----------


3d layouts digital manufacturing

Manufacturing Simulation

-- Commissioning & MES --

  • Commissioning Simulating and Validating Control Logic for Plant Systems in a Dev. Environment

    • Example: Ladder Logic driven from desk computers triggering Allen Bradley PLCs, based on a series of sensors and switches as designed for plant installation

  • MES Manufacturing Execution Systems tie the Plant Data Acquisition systems to Production Planning Systems, to Process Planning Software.

    • Example: Using “real time plant data” to continuously update software and drive efficient performance

      ----------


Wcv work cell visualization

WCV : Work Cell Visualization

Body Marriage

  • 3D Geometry

  • Defined Motion

  • Detect Collision

  • Visualization

Click here


Des discrete event simulation

DES : Discrete Event Simulation

Door Line

Engine Delivery

  • Time based events, with predecessors

  • Statistical events (Repairs, traffic, etc)

  • Configuration Analysis; # of Carriers, people, tools,

  • - Decoupling Tasks

  • Simple 3D Objects for Visualization

  • Scripted Motion for Visualization

  • No Collision Detection

Click here


3d layouts digital manufacturing

3-D Layouts: Digital Drawings

-- High Level Value --

  • 3D Layouts Enable integration of multiple math models into one digital environment

    • Geography - Foundations- Building

    • Equipment- Transportation- Product, etc

  • 3D Fly-Through Enables stakeholders clear project understanding: visualize the plan

  • Digital Drawings Continuous Improvement of the same drawings; Concept  Approved Plans  Installation


3d layouts digital manufacturing

3-D Layouts: Digital Drawings

-- Digital Accuracy--

  • 3D Laser Scanning Capturing the environment in 3D, using Laser scanning: import into Autocad

  • Design Reviews Regularly run 3D Layout reviews. Stream Collaboration reviews, globally

  • Reconcile “As Built” to Drawings. Enable Management decisions about:changing physical vs drawings

    ------------


3d layouts digital manufacturing

3-D Layouts: Digital Drawings

-- Efficiencies --

  • 3D “Real” objects Drawing errors cannot occur in 3D. Sections are never cut, they are “Views” of existing data. 3D drawings can “look” like 2D plan views, if required

  • Parametric libraries Intelligent libraries are built; Supplier items, Building Code requirements, equipment, etc.

    • Object Libraries become Intellectual Capital for Engineering Companies and their Customers

    • Objects are correct, compliant and actually exist


3d layouts digital manufacturing

3-D Layouts: Digital Drawings

-- Project Monitoring --

  • Project Monitoring Project progress and deliverables can be clearly agreed and visualized by all stake holders

  • 4D Project Plan 3D Interactive Layout

  • Install Documents Thorough communication to all stakeholders. Project Phases and detailed “Skill Trade” drawings in 3D & 2D

  • Assess Changes Accurately assess changes to the plan

    ------------


3d layouts digital manufacturing

3-D Layouts: Digital Drawings

-- New Options--

  • Project Documentation Evidence of completion and contractual documents (recreation of events / situations / safety)

  • Training Virtual Flythrough and visualization, during and after construction

  • Rendering Creation of “Studio” quality images, video clips and illustrated “Issues”

  • New Business Opportunities High Quality Marketing materials for Competitive Selling

    ------------


3d layouts digital manufacturing

3D Layout: Truck Plant

  • 3D Digital Plant, Product and Tools

  • Static Drawings, viewer Fly-Thru

  • Light Weight Models: Some Parametric Objects from Library some Simple Blocks


3d layouts digital manufacturing

3D Layouts:


3d layouts digital manufacturing

TraditionalBlueprint

3D Solid Cad Model

Tool Design Technology Progression


3d layouts digital manufacturing

  • Tool Design Technology

  • Tool libraries (common)

  • Intelligent, parametric structure (commercial components)

  • Digital “Lite” Product Models

Click here


3dl next steps

3DL – Next Steps

  • New Customer / Prospect Review “Pain Points” and seek “Quick Win” projects

  • 3DL Scope out Proof of Concept 3DL and New Customer agree on High Visibility project. Establish: timing, deliverables, cost, purpose

  • Training Virtual Flythrough and visualization, during and after construction

    ------------

Click here


Appendix

Appendix

------------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    Founder has over 30 years experience in:

    1.1 Engineering

    • P.Eng, GM-Chief Eng / Eng Grp Mgr / Integration Eng

    • B of Ind Eng, M of Eng Mgmt, Taught and Consulted Digital Mfg

      1.2 Manufacturing

    • 10 Years in Mfg Plant, 6 years as Mfg Eng Mgr

      ---------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    1.3 Construction

    • Registered Builder in Michigan

    • Designed, Managed and Implemented numerous Industrial Plant Construction and Renovations

      1.4 I.T. success

    • Implemented Digital Bucks & Digital Simulation into Product Eng (President’s Council Award)

    • Implemented Mfg Simulation (Chairman’s Honor Award)

    • Implemented Virtual Factory (Chairman’s Honor Award)

    • Implemented Global Collaboration (Chairman’s Honor Award)

      -------------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    1.5 Project Management

    • Managed projects in Engineering Product Development

    • Managed projects in Mfg Eng Tool and Equipment Development

    • Managed projects in Mfg Facility Design, Process Development and Construction  Launch

    • Managed projects in Digital Eng & Digital Mfg implementations

    • Managed projects in Pure IT (Satellite / Healthcare / Software)

    • Expert in Project Management Methodologies

    • Managed $130M projects, $800M Capital Investment and managed 72 direct reports and 225 Product Launch Center Team

      --------


3d layouts digital manufacturing

II. Overview of 3DL

  • 3DL Background & Credentials

    1.6 Staff Credentials

    • 3DL has focused on “small” staff with High Expertise.

    • Best of the Best: Our people typically teach or present at conferences.

      --------


Appendix1

Appendix

------------


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