1 / 27

Machine Configuration

Machine Configuration. ◆Main headstock （ Z1, C1: 2-spindle control ） ◆ Double gang tool post 1 st gang: 2-spindle control 2 nd gang: X3, Y3, Z3: 3-spindle control Back attachment ◆ Back headstock (X2, Z2, C2: 3-spindle control ） ◆ Back machining tool post (Y2: 1-spindle control).

taylor-dawson
Download Presentation

Machine Configuration

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Machine Configuration ◆Main headstock （Z1, C1: 2-spindle control） ◆Double gang tool post 1st gang: 2-spindle control 2nd gang: X3, Y3, Z3: 3-spindle control Back attachment ◆Back headstock (X2, Z2, C2: 3-spindle control） ◆Back machining tool post (Y2: 1-spindle control) Control spindle configuration Linear 9-spindle and C-axis x 2

  2. Targeting to be the fastest in the world • High speed: Rapid feed rate • 35m/min（X2, Z1, Z2, Y1, Y3) • 20m/min（X1, X3, Z3) • ECAS-20: 18m/min (all axis) Shorten non-cutting time

  3. Machine specification-1 • Machining capability • Max. machining diameter: Dia. 20mm • Headstock stroke: 205mm • Max. drilling: Stationary tool: Dia. 10mm Power-driven tool: Dia. 8mm • Max. tapping: Stationary tool: M8 x P 1.25 Power-driven tool: M6 x P 1.0

  4. Machine specification-2 • Main headstock • Max. speed: 10,000min -1 • Main spindle motor: Built-in motor • Motor: 2.2Kw(cont.)/3.7Kw （10min/25%ED） • Indexing: 0.001° • Hole through: Dia. 24mm

  5. Machine specification-3 • Tool post • Type Double gang tool posts • Tool Q’ty Tool: 6 tools (front 4, rear 2) Front hole through: 4 tools （rear side） Power-driven: 6 tools (front 3, rear 3) • Tool size Tool: 12mm×12mm （16mm×16mm) Collet: ER16, ER11, ER8 • Power-driven motor: 0.75Ｋｗ　1.0Kw(cont.)/1.2Kw（５min. /30%ED) Max. spindle speed: 8,000min-1

  6. Machine specification-4 • Back attachment • Pick-up: Max. chucking: Dia. 20mm Max. part length for pick-up:80mm Max. part projection length: 30mm • Max. spindle speed: 10,000min-1 • Drive motor: Built-in motor 2.2Kw（cont.）/3.7Kw（10min/25%ED） • Indexing: 0.001°

  7. Machine specification-5 • Back 8-spindle attachment • Tool numbers:4 tools  8 tools • Max. drilling: Stationary: Dia. 10mm (ER-16) Power-driven: Dia. 8mm (ER-16) • Max. tapping: Stationary: M8 × P1.25 Power-driven: M6 × P1.0 • Power-driven (Option Max. 6 tools) Spindle speed 8,000min-1 Drive motor: 0.75Kw 1.0Kw (cont.)/1.2Kw（5min./30%ED)

  8. Back 8-spindle attachment

  9. Back 8-spindle attachmentGang tool post

  10. Back 8-spindle attachment 0R121: Drill sleeve ER-16 0R161: Milling unit ER-16

  11. Back 8-spindle attachment tool unit Notes for sales activity T23 will not drive if there is no power-driven tool at T27. T21, T22, and T25 will not drive if there is no power-driven tool at T26.

  12. Back 8-spindle attachmentCross drilling unit

  13. Back 8-spindle attachmentCross drilling unit

  14. Back 8-spindle attachmentSlotting unit

  15. Back 8-spindle attachment tool unit Notes for sales activity No power-driven tool can be attached Positions for slot units Positions for cross units 16

  16. Able to attach slot unit only at one position (T22 or T23) T22: No limitation to attach other tools at other positions T23: No tool can be attached at T24 17 Slotting unit (No limitation at other positions) No stationary or power-driven tool can be attached Slotting unit

  17. Case of using only one cross unit T21/T22: No limitation to attach other tools at other positions T23: No tool can be attached at T24 No stationary or power-driven tool can be attached Cross unit Slot unit (No limitation at other positions) 18

  18. Case of using two cross units at the same time Cross unit (Limitation at T24) No stationary or power-driven tool can be attached 19

  19. Case of using cross unit and slot unit at the same time Cross unit No stationary or power-driven tool can be attached Slot unit 20

  20. Machine specification-6 • Control axis specifications • Rapid feed rateAll axis 18m/min.  Change to below X1, Z1, Z2, Y1, Y3 : 35m/min. X1, X3, Z3 : 20m/min. Y2 ： 15m/min. • Min. input increment : 0.001mm0.001° • Machine configuration • Machine size 2588（L)×1150（W）×1765（H) mm • Center height 1040mm (including the leveling pads) • Coolant tank 118L（Coolant pump 400W） • Machine weight3400Kg • Power supply capacity 8KVA

  21. CNC specifications • FANUC FS31i-B5 • Number of control axis Linear 9-axis, main/sub C-axis • Number of systems 3 systems (Channel: PATH1, PATH2, PATH3）

  22. Operability and workability • Alarm help function Able to see content of alarm at NC monitor • Code help function • Able to see command code at NC monitor

  23. Operability and workability • Program checking function Displays failure contents of machining program Displays cause and countermeasure

  24. Operability and workability • Manual handle retrace function Able to run (forward/reverse) the machining program with manual handling speed. Improvement of workability on checking of machining program. • Key operation protection Able to set press and hold time for each key to prevent improper operation by accidentally touching the key.

  25. Operability and workability • Tool life management counter screen To prevent the machine to stop from count up, now able to set up the time frame of “count up stop”. Estimates the count up within a time frame and displays a message at monitor. • Parts counter screen Displays the estimated time of count up.

  26. Thank you for your attention

More Related