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There are (3) major Refineries in Iraq: PowerPoint PPT Presentation


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REFINING. There are (3) major Refineries in Iraq: 1- Doura Refinery – built in the Fifties of the last Century with a capacity of (70) kb1/d which was increased to (110) k b1/d by adding 4 (10) k b1/d units. 2- Basrah Refinery - built in the seventies of the last Century with a

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There are (3) major Refineries in Iraq:

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There are 3 major refineries in iraq

REFINING

There are (3) major Refineries in Iraq:

1- Doura Refinery – built in the Fifties of the last Century with a

capacity of (70) kb1/d which was increased to (110) k b1/d by adding

4 (10) k b1/d units.

2- Basrah Refinery - built in the seventies of the last Century with a

capacity of (140) kb1/d which was increased to (180) k b1/d by adding

4 (10) k b1/d units.

3- Baiji Refinery- built in the seventies and eighties of the last Century

with a capacity of (290) kb1/d which was increased to (310) k b1/d by

adding 2 (10) k b1/d units.


There are 3 major refineries in iraq

REFINING

All these refineries .were simple designed to produce white

products not exceeding (50 -55%) of the feed crude. Only

Baiji has a hydrocracker units of (30)kb1/d capacity.

All three refineries have lube oil plants of various capacities.

These refineries sustained severe damage during the 1991

gulf war . They were all fixed and put int operation within

2 -3 months from the end of the said war , but were not

restored to a healthy state . The long period of UN sanction

inflicted more damage due to disrepair&lack of maintenance .


There are 3 major refineries in iraq

REFINING

Period April 2003 – Dec 2008

The operation of refineries was adversely affected

by the security situation.

Insurgent & terrorist attacks targeted crude oil &

product pipe lines.

Refineries suffered frequent stoppage of operation,

either due to lack of crude oil or inability to evacuate

products. This applies to the period 2005 – 2007 .

In 2008 there is a definite improvement in the

operation thus the daily average for refining has

been gradually increasing coupled with decrease of

oil products imports.


Status end 2010

Status End 2010

1- MIDLAND REFINERIES

A- Doura Refinery

Installed Capacity : 210kb 1/d.

- 2 new CDUs,each of 70 kb1/d - both in operation.

- A third Hydrotreater Reformer Unit 10 kb1/d – procurement phase.

- Isomerisation Unit 10 kb1/d – Civil work & supply of equipment phase.

- A power generation station 50 mw – under construction.

- One New Boiler 150 ton/h with Demin Water Unit –completed & in

operation. Second New boiler 150 ton/h under construction.

- An RFCC Unit 40 kb1/d – FEED Package awarded.

- New Cooling Tower – Contract awarded.


Lube oil plants

Lube Oil Plants

A- Doura Refinery

There are 3 Lube Oil plant :

- No:1 – completed 1959 by Foster wheeler - capacity 25 kton/y

present operation at 85% of capacity .

- No:2 – completed 1969 by Snam Projetee – capacity 36 kton/y present operation at 77% of capacity

- No:3 – completed 1978 by Nigata – capacity 60 kton/y- present operation at 94% of capacity


Future plans

Future Plans

A- Doura Refinery

- Replacement of 3 CDUs 70 kb1/d total capacity with one CDU unit 70 kb1/d.

- Additional treatment of Industrial water including circulation of treated water.

- Improvement of Flare system to reduce emmissions.

- Complete renovation of lube oil plants.

- Replacement of old reformer units with new ones.

- New Gas Oil hydrotreater units


Status end 20101

Status End 2010

MIDLAND REFINERIES

B- Najaf Refinery:

- 3 Distillation Units , (10)kb1/d each – in operation.

- A Naphtha Hydrotreater & Reformer unit with all related utilities in the engineering phase.

- Asphalt unit – planned.


Status end 20102

Status End 2010

MIDLAND REFINERIES

C- Samawa Refinery

- 3 Distillation Units , (10)kb1/d each – in operation.

- A Naphtha Hydrotreater & Reformer unit with all related utilities in the engineering phase.

- Asphalt unit – planned


Status end 20103

Status End 2010

1- MIDLAND REFINERIES

D- Diwanya Refinery

- One Distillation Unit , (10)kb1/d in operation.

- 2rd Distillation Unit , (10)kb1/d under fabrication.


Status end 20104

Status End 2010

2- NORTH REFINERIES

A- Baiji Refinery Complex – Capacity 310 kb1/d.

- New Isomeration Unit – 19.6 kb1/d – Final stages of construction.

- 6 New boilers – 400 ton/hr total capacity -under construction.

- New power generation plants (85)mw – contracted.

- New LPG unit for North Refinery , 400 tons/d – Award of contract under processing.

- Upgrading of Waste Water Treatment System – under implementation.

- Re-construction of (51) storage tanks – 9 Nos complete, 80% completion of remaining tanks.

- Rehabilitation & De- bottle necking of Hydro- Cracker Unit – under evaluation with Designer & Supplier .

- New FCC unit 50 kb1/d – Feasibility Completed


Status end 20105

Status End 2010

2- NORTH REFINERIES

A-Baiji Refinery Complex

- Lube Oil Plant , 250 kton/y – at present one train 125 kton/y is in operation. Second train is under rehabilitation.

B- Kirkuk Refinery

- 3 CDU 10kb1/d each – in operation.

C- Kasak Refinery

- one 10 kb1/d unit – in operation.

- Second 10 kb1/d unit - civil work construction.

- Waste Water Treatment Unit – under construction.

- New Storage Tanks – under construction.


Status end 20106

Status End 2010

2- NORTH REFINERIES

D- Qayarah Refinery

- 4 Old Asphalt Units, one 180 cum /d & three 360 cum/d each - only one unit 360 cum/d is in operation at 50% capacity. other units are under rehabilitation .

- A new Asphalt Unit is planned .

- One 10kb1/d CDU operating on Kirkuk Crude - installed.

- 2rd 10kb1/d CDU operating on Kirkuk Crude - under installation.

- 8 storage tanks –under construction.

E- Seeniyah Refinery

- Three 10 kb1/d units – in operation

- 10 storage tanks – under construction.

- Waste Water Treatment unit – under construction.


Status end 20107

Status End 2010

2- NORTH REFINERIES

F- Haditha Refinery

- 2 units , 16 kb1/d total capacity – in operation.

- 12 storage tanks – under construction.

- Waste Water Treatment Unit – planned .

Future Plans

- Rehabilitation of Gas Oil Hydrotreating Units.

- Rehabilitation & upgrading of lube plant.

- Replacement of old reformer units.


Status end 20108

Status End 2010

3- SOUTH REFINERIES

A- Basrah Refinery

- New (70) kb1/d Distillation Units with an LPG unit (300) ton/d- under construction.

- Third Hydrotreater Platformer Unit 10kb1/d -under construction.

- New LPG unit (200) ton for Train(1) – procurement phase

- New Isomeriation Unit (11) kb1/d - Delivery of equipment & Site preparation.

- 3 New Boilers , 100 ton/h each – under installation.

- New Waste Water Treatment Plant – Awarded.

- New cooling Tower – under construction .

- New FCC Unit 30 kb1/d – FEED package preparation phase.

- Replacement of old reformer units.


Future plans1

Future Plans

- New Utility Package .

- New Gas oil Hydrotreatment Unit- Design completed.

- New Naphtha hyrotreater unit 15 kb1/d.

- Upgrading of Instrumentation & Control.

- Improvement of Flare System to reduce emmissions.

- Up grading of waste water system & recirculation of treated water.


Status end 20109

Status End 2010

3- SOUTH REFINERIES

B – Nasiriyah Refinery

- 3 Distillation Units , (10)Kb1/d each in operation.

- A Hydrotreater Reformer unit with all related utilities- Engineering phase.

- A Waste Water Treatment unit – Evaluation of offers.

- An Ro unit 50m3/h completed & in operation.

- Expansion of utilities & tankage – planned.

C- Missan Refinery

- 3 CDUs , 10 kb1/d each – installed & in operation


There are 3 major refineries in iraq

Refining Levels

- year : 2004 404 k b1/d

- = : 2005 377 =

- = : 2006 356 =

- = : 2007 329 =

- = : 2008 443 =

- = : 2009 447 =

- = : 2010 523 =

(Jan- Oct)


There are 3 major refineries in iraq

Import of Oil Products

Yearton/d Total Value

2004 3658.6 1731.2 million $

2005 7706.3 4517.2 = =

2006 2302.7 3517.9 = =

2007 2402.5 1749.8 = =

2008 2603.4 2345.6 = =

2009 2016.0 1272.4 = =

2010 1472.0 1077.0 = =

End of Aug

* Import for Ministry of Electricity is not included


Consumption of white products

Consumption of white Products

Cubic Meters

Legend

Gasoline

Gas Oil

Kerosene


New refineries

NEW REFINERIES

1- Karbala Refinery

Capacity 140 000 BPSD


There are 3 major refineries in iraq

  • SITE INFORMATION:

    • Kerbala Refinery is located about (110) KM South west Of Baghdad.

    • Area : 4 X 3 Km2

    • Coordinate U.T.M. :

  • N : 3580000

  • E : 415000


There are 3 major refineries in iraq

  • Products Specification will be according to EURO-4 as minimum required.

  • Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .


There are 3 major refineries in iraq

Expected Product Quantities :


There are 3 major refineries in iraq

2-Maissan Refinery

Capacity 150 000 BPSD


There are 3 major refineries in iraq

  • SITE INFORMATION:

    • Maissan Refinery is located about (400) KM South Of Baghdad.

    • Area :( 2 X 3) Km2

    • Coordinate U.T.M. :

  • N : 3537000

  • E : 730000


There are 3 major refineries in iraq

  • Products Specification will be according to EURO-4 as minimum required.

  • Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .


There are 3 major refineries in iraq

Expected Product Quantities :


There are 3 major refineries in iraq

3- Al-Nassiriya Refinery

Capacity 300 000 BPSD


There are 3 major refineries in iraq

  • SITE INFORMATION:

    • Al-Nassiriya Refinery is located about (400) KM South Of Baghdad.

    • Refinery Area  5.6 Km2

    • Coordinates U.T.M. :

  • N : 3413750

  • E : 622900


There are 3 major refineries in iraq

  • Products Specification will be according to EURO-4 as minimum required.

  • Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .


There are 3 major refineries in iraq

Expected Product Quantities :


There are 3 major refineries in iraq

4-Kirkuk Refinery

Capacity 150 000 BPSD


There are 3 major refineries in iraq

  • SITE INFORMATION:

    • Kirkuk Refinery is located about (300) KM North Of Baghdad.

    • Area :( 2 X 3) Km2

    • Coordinate U.T.M. :

  • N : 3937794

  • E : 431192


There are 3 major refineries in iraq

  • Products Specification will be according to EURO-4 as minimum required.

  • Gasoline , Kerosene &Gas oil with (10 ppm ) Sulphur content .


There are 3 major refineries in iraq

Expected Product Quantities :


There are 3 major refineries in iraq

Gas Processing

- Rehabilitation of the second train in Khor al Zubair –

South gas – under way.

- Rehabilitation of Sour gas treatment units at NGL

North Rumailah – under way .

-Studies for New slug catchers at khor al Zubair & NGL &

Sulphur recovery unit at North Rumailah –

under way.


Future plans2

Future Plans

- Third Train in North Gas – Studies & Evaluation.

- Expansion of existing compressor stations for Rumailah,Zubair&West Qurna Fields to match future production levels from these fields.

- Expansion of NGL capacity of South Gas from present 1050 mmscf/d to 2500 mmscf/d.

- Implementing Sour Gas treatment & Sulphur recovery Units at Khor al Zubair.

- Building Power generation at Khor al Zubair.

- Rehabilitation of LPG & Ng Export Terminal at Khor al Zubair.


Present installed refining capacity

Present Installed Refining Capacity

1- Salah al Din Complex – Baiji – 310 mb1/d

2- Doura Refinery – Baghdad – 210 mb1/d

3- Basrah Refinery – Basrah -140 mb1/d +

70mb1/d under construction

4- - 6 small refineries , 30mb1/d – 180 mb1/d

Kirkuk,Syniah-Baiji , Najaf,Samawa,Nasiriyah,Maisan

- 1 small refinery at Diwaniyah – 20 mb1/d

- 1 = = = Kasak –Neinewah – 10 mb1/d

- 1 = = = Haditha – Anbar – 16 mb1/d

Total- 886 mb1/d +70 mba under construction


Operating capacity

Operating Capacity

The average operating capacity is in the 580 – 620 mb1/d.

The short fall in refining capacity is due to

- Shortage in delivery of crude oil

- Frequent stoppages due to operational

problems

- Accumulation of fuel oil or Naphtha in small refineries.


Main projects in existing refineries

Main Projects in Existing Refineries

- 3 Ismerisation Units at Baiji , Doura &

Basrah – under construction.

-2 Gasoline Reformers at Doura & Basrah- Procurement & Construction Phases.

- Fcc unit at Basrah –FEED phase.

- Fcc unit at Doura–FEED phase.

- Fcc unit at Baiji – Feasibility Completed.

-2Gas Oil Desulphurisation Units at Basrah & Doura- Bidding Stage .

-3 small Gasoline Reformer units at Najaf ,Samawa& Nasiriyah- Engineering phase.

- Power Generation Units at Doura & Baiji – under construction


Nassiryah refinery process units design capacity licensors

Nassiryah Refinery Process UnitsDesign Capacity & Licensors


Nassiryah refinery process units design capacity licensors1

Nassiryah Refinery Process UnitsDesign Capacity & Licensors


Nassiryah refinery process units design capacity licensors2

Nassiryah Refinery Process UnitsDesign Capacity & Licensors


Karbala refinery process units design capacity licensors

Karbala Refinery Process UnitsDesign Capacity & Licensors


Missan refinery process units design capacity licensors

Missan Refinery Process UnitsDesign Capacity & Licensors


Missan refinery process units design capacity licensors1

Missan Refinery Process UnitsDesign Capacity & Licensors


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