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East Midlands Modular Project. Final Peer Review for Constructing Excellence James Rix Construction Team Manager – South PfP Developments Ltd. The Project Team. Why this route?. 4 Sites in the Midlands Tender Prices NBH owned the sites Using NBH standard house types

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East midlands modular project

East Midlands Modular Project

Final Peer Review for

Constructing Excellence

James Rix

Construction Team Manager – South

PfP Developments Ltd



Why this route
Why this route?

  • 4 Sites in the Midlands

  • Tender Prices

  • NBH owned the sites

  • Using NBH standard house types

  • Needed to progress quickly

  • Pilot scheme needed


Proposed benefits
PROPOSED BENEFITS

Construction Time

  • On-site period – 50%

    No increase in period for design development

  • Utilities connections on critical path


Proposed benefits1
PROPOSED BENEFITS

Predictability

  • Significantly Increased + 50%

  • Reduction in trade interfaces

  • Factory culture


Proposed benefits2
PROPOSED BENEFITS

Defects - Aims

  • Significantly reduced – 50%

  • Quality built in, not inspected out

  • Increased Automation

  • Minimal Tolerances


Proposed benefits3
PROPOSED BENEFITS

Productivity

  • Significantly increased

  • Less reliance on weather

  • Increased Automation

  • Deskilling of Process


Proposed benefits4
PROPOSED BENEFITS

Turnover and Profits

  • Opportunity to double output using the same level of resource

  • Opportunity to increase profit due to limitation of risk


BENEFITS

Capital Cost

  • Need not be more expensive

  • Varies from Region to Region

  • Dependent upon Volume

  • Superstructure more expensive + 30%

  • Savings in: Substructure - 25%

    Preliminaries - 50%

    Design Fees - 50%

    Overheads - 30%



Fact sheet
Fact Sheet

  • 4 separate sites

  • Total Contract Sum £905,000

  • Cost per m2 £947

  • Cost per dwelling £56,500

  • Construction period 34 weeks

  • Form of contract JCT ’98 WCD





Key performance indicator s
Key Performance Indicator's

  • Time – 55% saving

  • Cost – Accurate predictability

  • Quality – Defects 5% higher at handover

  • Man hours – 36% fewer / £100k



East midlands modular project lessons learned
East Midlands Modular Project – Lessons Learned Prototype

  • Time of year influential / weather protection

  • Early involvement of Regulatory Bodies/ Funders

  • Coordination of Public Utilities

  • Access and logistics requirements fully appraised

  • Completion within factory

  • Valuations/Communications


Lesson s learned
Lesson’s Learned Prototype

  • All design development must be 100% complete before the units go into production in the factory.


Benefits
BENEFITS Prototype

Defects

  • Quality built in, not inspected out

  • Increased Automation

  • Minimal Tolerances


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