Operator training simulator for co generation plant delesto 2
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Operator Training Simulator for co-generation plant Delesto 2. Arnhem 3-feb. 2010 Henk Assink. Chemical site Delfzijl. Delesto bv. 50/50 Joint Venture between AkzoNobel Energy and Essent Energy

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Operator training simulator for co generation plant delesto 2

Operator Training Simulator for co-generation plant Delesto 2

Arnhem 3-feb. 2010

Henk Assink


Chemical site delfzijl

Chemical site Delfzijl


Delesto bv

Delesto bv

  • 50/50 Joint Venture between AkzoNobel Energy and Essent Energy

  • Supplier of power, heat and utilities to 14 chemical plants on the site Delfzijl in the Netherlands

  • One of the largest co-generation plants in Europe(530 MW,750 t/h LP/IP steam)

  • 76 employees, operated by Akzo Nobel


Delesto bv1

Delesto bv


Operator training simulator for co generation plant delesto 2

Delesto 2

Delesto 1

IP steam

LP steam


Delesto 2

Delesto 2

  • 9FA single shaf co-generation unit

  • Power output 350 MW

  • Extraction flow: 0-300 tons/hr

  • Partial upgrade to FA+e technology during HGPI 2002

  • Base load unit, load flexibility within premix steady state (approximately 100 MW)

  • Honeywell TDC-3000 control system


Maintenance schedule delesto 2

Maintenance schedule Delesto 2

  • Start commercial operation July 1999

  • Combustion Inspection September 2000 (8k)

  • Hot Gas Path Inspection April 2002 (12k)

  • Combustion Inspection March 2004 (16k)

  • Major Inspection April 2006 (16k/32k)

  • Combustion Inspection May 2006 (16k)

  • Hot Gas Path Inspection April 2010 (12k)


Overview delesto 1 system

AM 24

HM 12 (red)

NIM

20/21

NIM

22/23

UCN

3

UCN

4

Overview Delesto 1 system

DC

PHD

Level 3,5

FIBER

OPTIC

Fault Tolerant Ethernet

ESVT

Klok

EST 2

EST 1

EST 26

EST 27

EST 3

AM 13/14

TPS File server

LCN

FIBER

OPTIC

HPM 05

HPM 05

HPM 07

HPM 07

HPM 09

HPM 13

HPM 13

HPM 09

HPM 11

HPM 15

HPM 11

HPM 15

HPM 17


Overview delesto 2 system

AM 47

NIM

43/44

NIM

41/42

Overview Delesto 2 system

DELESTO 1

Fault Tolerant Ethernet

FIBER

OPTIC

EST 4

AM 45/46

LCN

DELESTO 1

FIBER

OPTIC

Remote

I/O

HPM 05

HPM 05

FIBER

OPTICS

UCN

6

UCN

5

Remote

I/O

HPM 07

HPM 07

HPM 09

HPM 09

HPM 11

HPM 11

HPM 13

SMM 17

Safety

Manager


Why an operator training simulator ots

Why an operator training simulator (OTS)

  • Because of high reliability the operator is not familiar to abnormal situations (other side of success)

  • Fully automated startup and shutdown sequences (two times push the button)

  • One unit start/shutdown per year with a five shift organizations this means one start/shutdown per five years

  • New operators do not have feeling with unit

  • Dynamic simulator


Starting point ots

starting-point OTS

  • Operator interface look and feel

  • Modular system

  • Part of real DCS system

  • Part of LCM (Life Cycle Management) contract

  • Maintainable date-base

  • Dynamic simulation

  • Different scenarios by instructor

  • Use engineering system hardware

  • Time manipulation possible


Overview engineering ots system

AM

HM

Overview engineering / OTS system

Instructor

Facility

DC

Fault Tolerant Ethernet

EST 1

EST 2

EST 26

EST 27

SX 3

ESVT

TPS File server

Plant Model

TPS Emulation

LCN

NIM

NIM

HPM

HPM

UCN

UCN

SMM

Safety

Manager


Unisim plant simulator

UniSim Plant Simulator

  • Process Area Models

    • Cooling Water Systems

    • Gas Turbine & Auxiliaries

    • Condensate Boiler Feed Water

    • Steam Turbine & Auxiliaries

    • Generator & Auxiliaries

  • Control / Logic Model

    • GE Speedtronic MK 5 Governor


Dcs emulation

DCS Emulation

  • Plant Control / Logic

  • Start-Up & Shutdown Sequences

  • Triconex Protection System

    • Produced from actual plant configuration:

      • EB & AM files

      • AM / HPM CL files

      • Configuration files ( .NCF )

      • Custom Data Point / Segment Definition files

      • Parameter files ( .SP )


Lcn simulation interface sx003

LCN – Simulation Interface SX003

  • Virtual Plant Control (VPC) for TPS Interface( SX003 ) provides interface between:

    • LCN and DCS Emulation / Plant Simulator

    • Instructor Station and DCS Emulation / Plant Simulator

  • Operates as an active node on the LCN

    • mimics the presence of NM41, NM43 & AM45


Operator instructor stations

Operator & Instructor Stations

  • Operator Station ( EST )

    • with same set of graphics as actual plant

  • Instructor Station

    • Graphical interface to access the facilities of the system( Running / Controlling the simulation & training )

    • Student Monitoring

    • Field Operator Duty / Role Playing

    • Scenario Generation / Management


Operator station graphics 1 5

Operator Station Graphics ( 1 / 5 )


Operator station graphics 2 5

Operator Station Graphics ( 2 / 5 )


Operator station graphics 3 5

Operator Station Graphics ( 3 / 5 )


Operator station graphics 4 5

Operator Station Graphics ( 4 / 5 )


Operator station graphics 5 5

Operator Station Graphics ( 5 / 5 )


Instructor graphics 1 4

Instructor Graphics ( 1 / 4 )


Instructor graphics 2 4

Instructor Graphics ( 2 / 4 )


Instructor graphics 3 4

Instructor Graphics ( 3 / 4 )


Instructor graphics 4 4

Instructor Graphics ( 4 / 4 )


Demo delesto ots system

AM

HM

Fault Tolerant Ethernet

NIM

NIM

HPM

HPM

UCN

UCN

SMM

Demo Delesto OTS System

  • Booth #50


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