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Manufacturing Processes MIME 2650

Manufacturing Processes MIME 2650. Ioan D. Marinescu, Ph.D. Professor MIME Office NI 4037, NE 1043 E-mail imarine@UTNet.UToledo.Edu. Everyone in this class is an “A” student until you prove yourself otherwise. Why do you need to take this course?. Why do you need to take this course?.

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Manufacturing Processes MIME 2650

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  1. Manufacturing ProcessesMIME 2650 Ioan D. Marinescu, Ph.D. Professor MIME Office NI 4037, NE 1043 E-mail imarine@UTNet.UToledo.Edu

  2. Everyone in this classis an “A” studentuntil you prove yourselfotherwise.

  3. Why do you need totake this course?

  4. Why do you need totake this course? A company must produce products in an optimal way to compete in today’s global marketplace.

  5. Why do you need totake this course? A knowledge of the basic manufacturing processes is essential for a successful engineer in today’s global marketplace.

  6. Research What do engineers do? Design Products Manufacture Products Manage Departments and Companies

  7. Course Objectives Students should understand of the principles of the major manufacturing processes Students should be able to recognize the standard processes used to produce products Students should be able to select the optimal process to produce a product

  8. Manufacturing processesalter a material’s propertiesin a controlled mannerto produce componentsof products. What is a manufacturing process?

  9. Types of Processes • Material removal 2. Deform or shape material through heat or pressure 3. Join two or more materials

  10. Remove Material • Sawing • Drilling • Milling • Turning (Lathe) • Abrasive finishing

  11. Deform/Shape Material • Casting • Rolling/Forging • Extrusion/Drawing • Sheet metal forming • Powder metal processes

  12. Join Two or More Materials • Welding • Brazing • Soldering • Adhesive bonding • Fastening

  13. Math/Manufacturing In calculus there is usually only one correct answer to a problem. In manufacturing there are usually many ways to make a part, some ways are better than others

  14. Manufacturing In manufacturing there are usually many ways to make a part, some ways are better than others. Factors that must be considered. Cost Quality Safety Equipment available Quantity

  15. Manufacturing A company must produce products in an optimal way to compete in today’s global marketplace. On all tests and quiz questions you are expected to give an optimal answer to a question, not just an answer that will work.

  16. Example How can you sharpen a wooden pencil?

  17. Example How can you sharpen a wooden pencil? Knife or other sharp object Sand or abrasion Toy pencil sharpener Hand pencil sharpener Electric pencil sharpener Automated pencil sharpener

  18. Example How can you sharpen a wooden pencil? Situation You are taking a timed test You are in your dorm room You are designing a department office You have 500,000 pencils that are to be packaged with a crossword puzzle

  19. Syllabus

  20. Grading Policy Make-up work will be allowed only when arrangements are made prior to absence. No two homeworks should be identical* *Identical homework – one will be graded and points will be divided by the number of students involved

  21. Manufacturing ProcessesLaboratory Experience

  22. Manufacturing ProcessesLaboratory Experience Provide students with hands on experience in a manufacturing laboratory Students should have the ability to operate a drill press, mill, saw, and lathe

  23. Manufacturing ProcessesLaboratory Experience C - Clamp

  24. Manufacturing Lab • 9 people have been assigned to each lab • Equipment used: Saw Mill Drill Lathe Hand Tools • You are expected to attend the lab in which you are enrolled • You will be permitted to attend another lab only at the request of another faculty member or coop staff

  25. Lab Rules • 1. Safety Glasses MUST be worn at all times • 2. Good shoes with leather soles - no sandals • 3. Do not wear loose fitting clothes in the lab • 4. No horseplay • 5. Professional conduct including language • 6. Report any unsafe conditions to your TA • 7. Do not approach someone who is working on a machine from his or her blind side • 8. Identify dangers associated with a machine before you run it. • 9. If you break something report it to the TA immediately • 10. Clean up before you leave. • 11. You will be issued material for one project. If you make a mistake on a part you can get additional material and machine another part after you have completed all other components of the project • 12. Have a great experience

  26. Questions Concerns Comments

  27. Lets have a great Semester

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