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Test and Test Equipment July 2010 San Francisco, USA

Test and Test Equipment July 2010 San Francisco, USA. Roger Barth - Micron ITRS Test TWG. Sanjiv Taneja Satoru Takeda Sejang Oh Shawn Fetterolf Shoji Iwasaki Stefan Eichenberger Steve Comen Steve Tilden Steven Slupsky Takairo Nagata Takuya Kobayashi Tetsuo Tada Tom Williams

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Test and Test Equipment July 2010 San Francisco, USA

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  1. Test and Test Equipment July 2010San Francisco, USA Roger Barth - Micron ITRS Test TWG

  2. Sanjiv Taneja Satoru Takeda Sejang Oh Shawn Fetterolf Shoji Iwasaki Stefan Eichenberger Steve Comen Steve Tilden Steven Slupsky Takairo Nagata Takuya Kobayashi Tetsuo Tada Tom Williams Ulrich Schoettmer Wendy Chen Yasuo Sato Yervant Zorian Yi Cai 2010 Test Team Jody Van Horn John YS Kim Kazumi Hatayama Ken Lanier Ken Taoka Ken-ichi Anzou Khushru Chhor Masaaki Namba Masahiro Kanase Michio Maekawa Mike Bienek Mike Peng Li Mike Rodgers Paul Roddy Peter Maxwell Phil Nigh Prasad Mantri Rene Segers Rob Aitken Roger Barth Akitoshi Nishimura Amit Majumdar Anne Gattiker Atul Goel Bill Price Burnie West Calvin Cheung Chris Portelli-Hale Dave Armstrong Davide Appello Dennis Conti Erik Volkerink Francois-Fabien Ferhani Frank Poehl Gibum Koo Hirofumi Tsuboshita Hiroki Ikeda Hisao Horibe Jeong Ho Cho Jerry Mcbride

  3. 2009 Changes • DFT • Test data compression and test time potential solutions identified • Major rewrite completed of the Design Chapter DFT section • Test Cost • Test cost survey completed that quantifies industry view • Test parallelism dependency by device type modified based on I/O count • Adaptive Test • New chapter section shows necessity for adaptive test to lower cost • Prober • Complete redo of prober table to address parallelism and power • Probecard • LCD display driver probe added as driver • Handler • Added 10-50 Watt handler category • Test Sockets • Socket BW limitations on current sockets • New future contacting solutions are required

  4. Unchanged Revised New Drop 2010 Drivers • Device trends • Increasing device interface bandwidth and data rates • Increasing device integration (SoC, SiP, MCP, 3D packaging) • Integration of emerging and non-digital CMOS technologies • Device characteristics beyond the deterministic stimulus/response model • Fault Tolerant architectures and protocols • 3 Dimensional silicon - multi-die and Multi-layer • Multiple Power modes and Multiple time domains • Complex package electrical and mechanical characteristics • Test process complexity • Adaptive test and Feedback data • Concurrent test within a DUT • Maintaining unit level test traceability • Device customization / configuration during the test process • “Distributed test” to maintain cost scaling

  5. Unchanged Revised New Drop Drivers • Economic Scaling of Test • Physical limits of packaged test parallelism • Test data volume • Managing interface hardware and (test) socket costs • Multiple Insertions and System test • Effective limit for speed difference of HVM ATE versus DUT • Trade-off between the cost of test and the cost of quality

  6. Unchanged Revised New Drop 2010 Difficult Challenges • Test for yield learning • Critically essential for fab process and device learning below optical device dimensions • Detecting Systemic Defects • Testing for local non-uniformities, not just hard defects • Detecting symptoms and effects of line width variations, finite dopant distributions, systemic process defects • Screening for reliability • Effectiveness and Implementation of burn-in, IDDQ, and Vstress testing • Detection of erratic, non deterministic, and intermittent device behavior

  7. Unchanged Revised New Drop 2010 Difficult Challenges • Potential yield losses • Tester inaccuracies (timing, voltage, current, temperature control, etc) • Over testing (e.g., delay faults on non-functional paths) • Mechanical damage during the testing process • Defects in test-only circuitry or spec failures in a test mode e.g., BIST, power, noise • Some IDDQ-only failures • Faulty repairs of normally repairable circuits • Decisions made on overly aggressive statistical post-processing

  8. Test Cost Components Un-changed

  9. Adaptive Test New in 2009 • Modify testing based on analysis of previous results • Real-time • Near-time • Off-line • Benefits • Higher Quality • Fast Test Time Reduction • Lower cost • Fast yield learning • Requires data infrastructure • Database • Analysis tools  Confidence • Implementation is evolving • Multiple learning steps • Delaying won’t ease task

  10. Test Parallelism Changes • Soc, Low Performance Logic, commodity DRAM and Commodity Flash unchanged

  11. SoC Changes • Fault models pulled in Bridging faults to 2011 • Full ATE standardized interface delayed from 2013 to 2015 • DFT based defect analysis has slightly extended life

  12. Memory Changes • Data rates pulled in thru 2016

  13. RF Changes • Increase in short term Carrier Frequency for 2010 • Limited need for 12 GHz requirements… • 20GHz appears to be small volume as compared to other devices…may be lack of developed instrumentation • Target is now 60+ GHz (personal networks and SR radar)

  14. Probing Technology Changes • 2011 memory roadmap will separate DRAM and Flash in table • Low contact force probing process requirement added to roadmap

  15. Prober Characteristics No 2010 Changes • Many changes / additions from 2008 tables • Probe card dimensions • Test head weight • Temperature accuracy • 450mm wafer support • Chuck leakage • Planarity • Etc. • Solutions exist until 2014 2009 2008 DRIVERS Full wafer test Device Power

  16. void 3D Devices • Multiple die system • Sub-systems designed to operate and be assembled together • Process optimized for contents of each die • Logic, DRAM, NVM, Analog • Connection by potentially 1000’s of TSVs (Thru Silicon Via’s) • Design, Interconnect, Assembly and Test, PIDS and FEP problem • DFT Requirements • Testability of each die • Vias cannot be probed due to ESD issues • N+ die test methodology a possibility as die added, not recommended • Final 3D Packaged test

  17. TSV Test Strategy • Strong Recommendations • Can’t (and don’t) touch the TSVs. • Alternative test pads with ESD protection are ok (analog, power, digital) • Use Boundary scan test for access • Design independently testable die • Cannot require resources from other die for test • Need not operate in mission mode • Design low resistance TSVs • TSV geometry and parametrics are not be the critical technology limiter • Needs • Thermal considerations needed for scan after stack • Optimal functional / performance / system test • Possible benefit to self Speed Test (SST) thru TSV loop (post stack) • Trends • System test / validation much more important in the future with TSVs. The die stack is a system.

  18. Test Time Reduction Potential Solutions No 2010 Changes • Required test time reduction is driven by SoC • Assumes increasing design complexity and transistor count will not increase test time

  19. DFT Compression Potential Solutions No 2010 Changes • Development is necessary to get very high levels of data compression • Demonstrated techniques are just approaching 1000x • 100k data compression necessary out in time…no clear path yet!

  20. Limit? High Speed Interfaces No 2010 Changes • Bit bandwidth increasing… • Physical limit? • Test limit? Jitter Test Critical for HS Interfaces Test Sockets are not able to support controlled impedance contacts at >15 GT/s

  21. Summary of 2010 table (trend) Changes • Device Trends and Challenges significantly updated • Minor adjustments to tables • Test parallelism • SoC • Memory • Probing Technology • Refinement of TSV testing strategy

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