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KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS

A fire-fighting pump is a centrifugal pump which is used for pumping fire-fighting water.<br><br>Visit our website to learn more - https://www.vemc.co.in/products/55/pumps/industrial-pumps/fm-ul-fire-pump-sets

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KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS

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  1. KNOWLEDGE SHARING SESSION ON FIRE FIGHTING PUMPS VIJAY ENGINEERING AND MACHINERY COMPANY SINCE 1948

  2. Do’s for the Seminar • Please mute your voice button • Please Turn off your webcam during the presentation. • Don’t forget to send your feedback after the session. (Link will be sent in the chat room) VIJAY ENGINEERING AND MACHINERY COMPANY

  3. INTRODUCTION • 71 years of Expertise in Electromechanical Engineering Solutions • VEMC is a MSE1 A CRISIL Rated company • ISO 9001:2015 certified Organization • Channel Partner with Kirloskar Brothers Ltd, CG, Bharat Bijlee & KEC • Empaneled channel partner for renewable energy with MNRE (MNRE/CP/GCRT/B/3390) VIJAY ENGINEERING AND MACHINERY COMPANY

  4. INTRODUCTION • Our evolution can be traced back to the year 1948. • From modest water pump supplier to an electro-mechanical solution provider, this monumental transformation has made VEMC pioneer in the field of electromechanical engineering products, allied equipment & services. • VEMC in today’s time, provides complete fluid and energy management solutions for a wide array of projects into Water Supply, Power Plants, Irrigation, Oil & Gas, Industries, Building & Construction etc. • Our level of expertise has evolved from supply of water utility pumps toward handling turnkey projects (installing electromechanical systems), rendering allied service like Project energy audits, Corrocoat etc. VIJAY ENGINEERING AND MACHINERY COMPANY

  5. ABOUT THE COMPANY MISSION VISION To evolve into professional organization through a systematic & phase wise growth approach that will act as a foundation of happiness for employees, customers, stakeholders and the society at large. The bi-product of this activity shall be wealth creation. VEMC aspires and strives to be the most reliable and endearing electromechanical solution provider. VIJAY ENGINEERING AND MACHINERY COMPANY

  6. VALUES Resilience Ethics & Integrity Teamwork Customer Centric Approach Equal Opportunity VIJAY ENGINEERING AND MACHINERY COMPANY

  7. COMPANY TIMELINE Privatization Industrial Sector Our Journey 2015 2021 Electro Mechanical Solutions VEMC panels introduced Set up of Manufacturing Unit 2020 1970 APOEM Testing facility Turnkey & Electricity Board Projects 1990 2017 Entering Solar PV businrss 1950 VEMC’s first Defense & Railway Projects 2010-2012 Engineering & Machinery GO 1948 Our Inception VIJAY ENGINEERING AND MACHINERY COMPANY

  8. SECTORS WE CATER TO Manufacturing Industry:Fire FightingUtility Water Transfer Cement & Industry:Fire FightingDewateringUtility Water Transfer Port & Defence:Fire FightingDry Dock/DewateringUtility Water Transfer Building & Construction:Fire FightingWater TransferPressure BoostingHYPN, HVACDewatering Cold Storage & ProcessRefrigerant TransferUtility Water Transfer Steel:Fire FightingUtility Water TransferRolling Mills Mining:Fire FightingDewatering Oil & Gas:Fire FightingOil Transfer Pharma & Chemical:Chemical Transfer PumpSlurry Transfer PumpThermic Fluid Solvent Extraction VIJAY ENGINEERING AND MACHINERY COMPANY

  9. PRODUCT PORTFOLIO • Industrial & Domestic Pumps • Valves • Anti Corrosion Products • Submersible Pumps • Diesel Engine Pumpsets • Control Panels • AC Motors • Rerolling Duty Motors • Pump Spares • HYPN Systems • Renewable energy projects • Master Distributor for process pumps VIJAY ENGINEERING AND MACHINERY COMPANY

  10. PROJECT SERVICES OFFERED • Solar Energy Solutions • Spares, Refurbishment & Maintenance works • Corrocoating solutions for Hydraulic equipments and structures • Micro Hydro and Pico hydro turbine based energy systems • Auto prime pumping and flood control solutions VIJAY ENGINEERING AND MACHINERY COMPANY

  11. CUSTOMER SATISFACTION SURVEY Service Feedback Forms - Measure customer satisfaction ATTRIBUTES: VIJAY ENGINEERING AND MACHINERY COMPANY

  12. Shree AMICHAND DALUCHAND SHAH Public Charitable Trust – Scholarship to the Engineering students for there Education. • MAHAVIR JEEVAN RAKSHA FOUNDATION - Medical Relief to the Heart Patients for their surgery. VIJAY ENGINEERING AND MACHINERY COMPANY

  13. Pump Fundamentals AMCPL VIJAY ENGINEERING AND MACHINERY COMPANY

  14. AMCPL What is a pump • Pump is defined as a Device which converts the mechanical energy into the hydraulic energy with the help of a prime mover i.e Motor,Engine etc. VIJAY ENGINEERING AND MACHINERY COMPANY

  15. AMCPL Classification of Centrifugal Pump Centrifugal Pump Axial Mixed Radial Single Suction Double Suction Single Suction Single stage Multi stage Self Priming Non Self Priming Single stage Multi stage VIJAY ENGINEERING AND MACHINERY COMPANY

  16. AMCPL Parts of a Pump Casing Impeller. Shaft Bearing assembly VIJAY ENGINEERING AND MACHINERY COMPANY

  17. AMCPL Pump Fundamentals and Selection • Flow capacity: Flow Capacity is the volume of liquid pumped out in one unit of time. • Head: Head is the expression of the total energy content of the liquid referred to a datum. • Characteristic Curves: The performance of a centrifugalpump can be shown graphically on a characteristiccurve • Viscosity: Viscosity is the quantity that describes a fluid's resistance to flow • Temperature: It is the temperature of the liquid to be pumped by the pump. • Ph value: The Nature of the liquid is determined by its Ph value.(acidic nature of water,ph value=7) • Solid Handling Size: The Size of the particles in the liquid which is to be pumped. • Shut Off Head: Shut-off head is the maximum head generated by a centrifugal pump with zero flow and relatively less power. VIJAY ENGINEERING AND MACHINERY COMPANY

  18. AMCPL Net Positive Suction Head • Net positive suction head is the total energy (head ) at the inlet nozzle of pump (in relation to zero absolute pressure ) head of liquid ,at pumping temperature corresponding to vapor pressure of the liquid. • NPSH(A):The net positive suction head available is a function of the pump suction system. • NPSH(R):The net positive suction head required is a function of the pump design at the operating point on the pump performance curve. • NPSH(A) >NPSH(R) VIJAY ENGINEERING AND MACHINERY COMPANY

  19. AMCPL NPSH Available NPSHA = (ha)+/– (hss) – (hfs) –(hvpa) ha = Atmospheric head corresponding to standard atmosphere hss = static suction head hfs = frictional losses in suction pipe hvpa = vapour pressure of liquid at standard temperature and pressure VIJAY ENGINEERING AND MACHINERY COMPANY

  20. Head Power Efficiency NPSHr Flow Desirable Operation Zone of a centrifugal pump AMCPL • Any Centrifugal pump is theoretically designed only for a single flow - at its best efficiency point (BEP). • At the time of selection, the duty point is selected as close as possible to BEP. BEP • It is always desirable to operate the pump near to BEP for best performance, longer life & reliability. Operation away from BEP has its own disadvantages. • Desirable operation zone of a pump is normally 50 % to 120 % of BEP. These values , however, may change from model to model. 50 % 120 % of BEP VIJAY ENGINEERING AND MACHINERY COMPANY

  21. KIRLOSKAR MAKE FIRE FIGHTING RANGE OF PUMPS VIJAY ENGINEERING AND MACHINERY COMPANY

  22. END SUCTION BACK PULL OUT PUMPS GK Pump DB Pump CPHM Pump Simple Back pull out, cantilever over hanging type design Fire Fighting Application: • Flow – 5500 lpm • Head – Upto 150 m • RPM - 3000 • Hydrant Electric, Sprinkler Electric, Jockey, Curtain, Drencher, Coupled Booster, Engine driven (upto 1800 rpm) pumpset Fire Fighting Application: • Flow – 3200 lpm • Head – Upto 100 m • RPM - 3000 • Hydrant Electric, Sprinkler Electric, Curtain, Drencher, Coupled Booster pumpset Fire Fighting Application: • Flow – 5500 lpm • Head – Upto 150 m • RPM – upto 2300 • Engine Driven pumpset VIJAY ENGINEERING AND MACHINERY COMPANY

  23. SPLIT CASING PUMPS UP Pump iHT Pump Impeller between the bearing, horizontal (also can be given in vertical) split case type design, can be offered in single stage or double stage arrangement. Fire Fighting Application: • Flow – 11000+ lpm • Head – Upto 200 m • RPM - 3000 • Hydrant Electric, Sprinkler Electric, Engine Driven pumpset (upto 2500 rpm) • Lower NPSHR value for better suction lift Fire Fighting Application: • Flow – 12000+ lpm • Head – Upto 105 m • RPM – Electric : 1480 Engine : upto 2150 • Hydrant Electric, Sprinkler Electric, Engine Driven pumpset VIJAY ENGINEERING AND MACHINERY COMPANY

  24. SPLIT CASING PUMPS DSM Pump SCT Pump Impeller between the bearing, horizontal split case type design, can be offered in single stage or double stage arrangement. Fire Fighting Application: • Flow – 12000+ lpm • Head – 110 m • RPM – Electric : 1480/2975 Engine : upto 2400 • Hydrant Electric, Sprinkler Electric, Engine Driven pumpset Fire Fighting Application: • Flow – 3200+ lpm • Head – 130+ m • RPM – Electric : 1480 Engine : upto 1800 • Hydrant Electric, Sprinkler Electric, Engine Driven pumpset VIJAY ENGINEERING AND MACHINERY COMPANY

  25. MULTI-STAGE PUMPS Fire Fighting Application: • Flow – Upto 250+ lpm • Head – Upto 200+ m • RPM – 2900 • Jockey pumpset • Energy Efficient Motors (IE2 & IE3) KCIL/KSIL Pump RKB Pump Pump suitable for high head application, sturdy between the bearing design & comes in horizontal and vertical execution. Note: Do not use IL series of pumps in Hydrant and Sprinkler Application. As per ISO 12496, sheet metal pumps are not recommended for Fire Hydrant and Sprinkler application. Fire Fighting Application: • Flow – 5500+ lpm • Head – 350+ m • RPM – Electric : 1480 Engine : upto 1800 • Hydrant Electric, Sprinkler Electric, Jockey, Engine Driven pumpset • Lower NPSHR value for better suction lift VIJAY ENGINEERING AND MACHINERY COMPANY

  26. MSMO PUMPS VIJAY ENGINEERING AND MACHINERY COMPANY

  27. MSMO PUMPS Benefits over pumps used in conventional fire fighting system - Substantial Saving on : a) Construction of Pump House - Civil / Piping / Valves b) More Building space to Utilize/Sell/Rent. c) Fewer Pump sets required, resulting in substanstial savings in electrical cables & switch gears. d) No water storage tank on Intermediate Floors. e) Low Product & Maintenance Cost. RKB Horz. MSMO Pump Fire Fighting Application: • Flow – 5500+ lpm • Head – 350+ m • RPM – Electric : 1480/2975 Engine : upto 1800 • Hydrant Electric, Sprinkler Electric, Jockey, Engine Driven pumpset • No of outlets - 5 • Lower NPSHR value for better suction lift VIJAY ENGINEERING AND MACHINERY COMPANY

  28. MSMO PUMPS Fire Fighting Application: • Flow – 5500+ lpm • Head – 350+ m • RPM – 1480/2975 • Hydrant Electric, Sprinkler Electric, Jockey pumpset • No of outlets - 5 • Lower NPSHR value for better suction lift Benefits over horizontal MSMO pumps - Substantial Saving on : a) Low civil cost as it requires less space. b) Self aligned. c) Low maintenance cost. e) Suction and delivery can be placed as per site requirement. f) More Building space to Utilize/Sell/Rent as compared to horz. pumps. Note: Minimum height of the pump room required : 4.5 m RKB Vert. MSMO Pump VIJAY ENGINEERING AND MACHINERY COMPANY

  29. CASE STUDY OF CONVENTIONAL PUMPS vs MSMO VIJAY ENGINEERING AND MACHINERY COMPANY

  30. MONOBLOC BOOSTER PUMPS Two Stage Pump set Single Stage Pump set KDT Pump KDS/KDI Pump Fire Fighting Application: • Flow – Upto 900 lpm • Head – Upto 45 m • RPM - 3000 • Booster pumpset • Popular models – 538, 844, 1040, 1348, 1555 • Introducing shortly monoblocs with IE2 motors Fire Fighting Application: • Flow – 450 lpm & 900 lpm • Head – 58 m • RPM - 3000 • Booster pumpset • Popular models – 1372 & 2070 • Introducing shortly monoblocs with IE2 motors VIJAY ENGINEERING AND MACHINERY COMPANY

  31. KIRLOSKAR FIRE ENGINE (KFE) PUMPSETS Fire Fighting Application: • Flow – Upto 4550 lpm • Head – Upto 145 m • RPM – 1500 to 2500 • Engine Driven pumpset • Popular duty parameters – 1620 lpm @ 70 m, 2280 lpm @ 70 m, 2850 lpm @ 70 m, 2850 lpm @ 120 m, 4550 lpm @ 70 m, 4550 lpm @ 88 m Radiator Cooled Engine – Suitable for pump room at surface with proper ventilation. HE Cooled Engine – Recommended for pump room at basements. VIJAY ENGINEERING AND MACHINERY COMPANY

  32. FM/UL PUMPS VIJAY ENGINEERING AND MACHINERY COMPANY

  33. FM/UL PUMPS - OFFERINGS: • Diesel engine & motor driven pump set • Main fire pump – FM approved / UL listed motor • Diesel engine – FM approved / UL listed heat exchanger cooled • Controller – FM approved / UL listed A FM/UL set consist of the following • Diesel pumpset (including pump-end, FM/UL approved diesel engine, 8 hour double-walled fuel tank*, Two 12v or 24v lead acid batteries to avoid starting failure, LCD colour display controller, suction and discharge pressure gauges and air release valve.) • Remote Alarm Panel (for monitoring of signals remote from the pumphouse) • Black Box monitoring pump performance used to understand the pump working or failure after fire scenario • *Please note an 8 hour double-walled fuel tank is as per the requirements in Factory Mutual Data Sheets. Within NFPA20 a single-walled fuel tank size to 5.07 litres per kW is acceptable, which is also available upon request. VIJAY ENGINEERING AND MACHINERY COMPANY

  34. COMPARISON FM/UL & NON FM/UL VIJAY ENGINEERING AND MACHINERY COMPANY

  35. COMPARISON FM/UL & NON FM/UL VIJAY ENGINEERING AND MACHINERY COMPANY

  36. FM/UL Pumps • Total 33 models FM approved and UL listed in Split case range in FR series. • Total 10 models in MSF series; only UL listed • Total 8 models in Turbine pumps; only UL listed – • Major reference – Ingersol Naroda, Cadbury Mondelez - Thane FM/UL VT PUMP INSTALLATION @ CADBURY MONDELEZ - THANE VIJAY ENGINEERING AND MACHINERY COMPANY

  37. VT PUMPS FEATURES • Vibration-free performance • Low submergence • No priming required • Dry pit/Wet pit arrangement available • Direct drive/Right angle gear drive • Impeller pull-out/Non-pull-out • Bowl pull-out/Non-pull-out • Gland packed / Mechanical seal • 50Hz / 60Hz availability SPECIFICATION • Delivery size up to 2200 mm • Capacity up to 40,000 m3 /hr • Head up to 200 m VIJAY ENGINEERING AND MACHINERY COMPANY

  38. CONTAINERIZED FIRE FIGHTING PUMPSET VIJAY ENGINEERING AND MACHINERY COMPANY

  39. CONTAINERIZED FIRE FIGHTING PUMPSET Traditional Pump House requiring constant maintenance VIJAY ENGINEERING AND MACHINERY COMPANY

  40. CONTAINERIZED FIRE FIGHTING PUMPSET Simple Base Pre-Packaged Pump Houses with pump sets delivery to site in a complete plant room facility VIJAY ENGINEERING AND MACHINERY COMPANY

  41. CONTAINERIZED FIRE FIGHTING PUMPSET - CUSTOM BUILT VIJAY ENGINEERING AND MACHINERY COMPANY

  42. CONTAINERIZED FIRE FIGHTING PUMPSET – NEW PACKAGED PUMP HOUSE VIJAY ENGINEERING AND MACHINERY COMPANY

  43. BRICK BUILT PUMP HOUSE vs CONTAINERIZED FIRE SETS Brick built Pump Houses Pre Packaged Pump Houses • Architect • Structural eng, Design eng, Project eng • Planning permission • Brick layer, roofer, electrician (lights and heat only.) • Site access permits to work • Electrician finish wire pumps and alarms. • Pipe work and valves • Install Pumps • Snagging after hand over • One order • Witness progress • Deliver to site • Connect up • Commission • Continuity of build • Quality assurance • Clean environment VIJAY ENGINEERING AND MACHINERY COMPANY

  44. WEBINARS YouTube Channel :- Vijay Engineering & Machinery Co. (15.9k Subscribers) • Dial gauge Pump-Motor Alignment Process https://www.youtube.com/watch?v=4Reqd8Q47v4&t=16s • Scale and filler Pump-Motor Alignment Process VEMC https://www.youtube.com/watch?v=Sg3_lidWdxg&t=63s • Diesel Engine Pump set Commissioning Process VEMC https://www.youtube.com/watch?v=JNHoMmTyjig VIJAY ENGINEERING AND MACHINERY COMPANY

  45. Kirloskar Brothers Limited A Kirloskar Group Company HYPN Systems for Industrial Applications 0 9-Sep-16 VIJAY ENGINEERING AND MACHINERY COMPANY

  46. Pressure Boosting (Hydro Pneumatic) System Why do people go for pressure boosting system? 1 Maintain a constant pressure, level or temperature 2 Avoid unnecessary running of pumps at no flow requirement Smooth and controlled performance 3 4 Fully automatic operation (Less human interference) Optimization of water and energy 5 VIJAY ENGINEERING AND MACHINERY COMPANY 1 9-Sep-16 This is a proprietary document of Kirloskar Brothers Limited

  47. Types of Pressure Boosting System Fixed speed system (FS) All pumps will run on fixed speed Cascade (single VFD) System (C) One pump will run on VFD and others pumps on fixed speed Types of HYPN System All VFD system (AV) All pumps in system will run on VFD 3 9-Sep-16 This is a proprietary document of Kirloskar Brothers Limited VIJAY ENGINEERING AND MACHINERY COMPANY

  48. System Photos HYPN system with vertical inline multistage pumps VIJAY ENGINEERING AND MACHINERY COMPANY 4 This is a proprietary document of Kirloskar Brothers Limited 4

  49. System Photos HYPN system with end suction pumps VIJAY ENGINEERING AND MACHINERY COMPANY 9-Sep-1609 Septe 4 This is a proprietary document of Kirloskar Brothers Limited 5

  50. System Photos HYPN system with HSC pumps VIJAY ENGINEERING AND MACHINERY COMPANY 9-Sep-1609 September 4 This is a proprietary document of Kirloskar Brothers Limited 6

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