1 / 14

Rohm and Haas Bristol Polymers

Rohm and Haas Bristol Polymers . Process Safety Systems Discussion 9/16/2008. Overview. Conference is focusing on Emergency Relief This discussion will review items/systems in place to prevent use of emergency relief and other health, safety, or environmental problems. Bristol Polymers.

studs
Download Presentation

Rohm and Haas Bristol Polymers

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. Rohm and Haas Bristol Polymers Process Safety Systems Discussion 9/16/2008

  2. Overview • Conference is focusing on Emergency Relief • This discussion will review items/systems in place to prevent use of emergency relief and other health, safety, or environmental problems

  3. Bristol Polymers • Terminal For Acrylic Monomers • Unloading, Storage, Loading of Flammable & Hazardous Raw Materials • Solution Polymerization Reactors • Polyurethane Reactors (Isocyanates) • Packaging & Shipping

  4. Relief Systems • Thermal Expansion • Tank Breathing • Vacuum Relief • Pump Pressure • Emergency Relief (Heating/Fire) • Emergency Relief Hazardous Reaction • Mitigation of Relief Hazards

  5. Facility Safety Systems • Electrical Classification/Design • Fire Suppression • Flammable Vapor Hazards • Explosion Relief (Blow-out Panel Buildings) • Spill Control • Siting/Location of People & Equipment

  6. Process Control Systems • DCS • PLC • Local/Hardwire • Alarm • Interlocking • Level of Protection/Redundancy • Maintenance

  7. Procedures • Preparation • Start-up • Normal Operation • Shut-down • Abnormal Conditions • Emergency Shut-down • Lock & Tag/Remove Hazardous Energy • Maintenance, Calibration, & Dismantlement • Control, Accessibility, & Periodic Review

  8. Training • Operations • Maintenance • Procedure • Permitting • LOTO • Materials • Emergencies

  9. Materials • Hazards – R/T/F/Special • Environment/Control/Permitting/Reporting • Process Design • Engineering Controls • Administrative Controls • Protective Equipment • Right to Know • Industrial Hygiene/Monitoring • Medical/Records/Access

  10. Maintenance • Design Documentation • Procedure • Emergency Repair • Preventive Maintenance • Inspection – Relief/Vessel/Piping/Calib • Parts/Spares • Maintenance Excellence

  11. Design, Construction, and Operation Codes • OSHA PSM • BOCA/Fire/NFPA/NEC • Boiler Codes/Piping Codes/ANSI/ASME • Corporate Standards • EHS Management/Responsible Care • R&H COSMP, R&H MCSP • ISO 9000

  12. Management of Change • Direct Replacement • Replacement in Kind • Basic Change • Major Change • New Facilities • Personnel • Ensuring Completeness of Change

  13. Incident Response • Injury/Illness • Fire • Environmental/spill/release • Hazardous Reaction • Quality Loss • Business or Financial Loss • Reporting/Near-miss/SCCA • RCA/Corrective Action/Documentation

  14. Compliance Auditing • Internal & External • OSHA PSM • Corp EHS • Responsible Care • EPA/DEP/Permitting Authorities • ISO • Local Township, Fire, Insurance • Sarbanes-Oxley

More Related