1 / 57

Mechanical content by way of System Approach

Mechanical content by way of System Approach. Utilizing Festo Systems. Content Structure: Mechanical Components. Material Basics Fasteners, Nuts and Washers Ball Screws and Power Threads (ACME) Flexible Elements (Belts and Chains) Couplings and Clutches

sirius
Download Presentation

Mechanical content by way of System Approach

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. Mechanical contentby way of System Approach Utilizing Festo Systems

  2. Content Structure:Mechanical Components • Material Basics • Fasteners, Nuts and Washers • Ball Screws and Power Threads (ACME) • Flexible Elements (Belts and Chains) • Couplings and Clutches • Elastic (mechanical) Springs • Gears and Gear Trains • Bearings, Guideways and Lubrication • Sealings and Retaining Rings • Keys (Spline Shafts) and Pins • Technical Drawings (Tolerances, Fits, Standards)

  3. System

  4. Startup Procedure

  5. Station Startup Order

  6. Start Step Detail

  7. PLC I/O

  8. Terminal – PLC Inputs

  9. Terminal – PLC Outputs

  10. Terminal – PLC I/O LEDs

  11. Ex: Separating Station

  12. Function Chart

  13. Displacement Step Diag

  14. Content Structure:Mechanical Components • Material Basics • Fasteners, Nuts and Washers • Ball Screws and Power Threads (ACME) • Flexible Elements (Belts and Chains) • Couplings and Clutches • Elastic (mechanical) Springs • Gears and Gear Trains • Bearings, Guideways and Lubrication • Sealings and Retaining Rings • Keys (Spline Shafts) and Pins • Technical Drawings (Tolerances, Fits, Standards)

  15. Mecanical Sub System

  16. Mecanical Sub System

  17. External System for Study

  18. Materials Metallic Materials Composites Non-metallic Materials e.g. Sintered Metal (Hard Metal), Concrete, Fibery Glass Ferrous Alloys Natural Materials e.g. Steel, Cast Iron e.g. Wood, Stone, Leather Ceramic Materials Non-natural Materials Non-ferrous Alloys e.g. Glass, Porcelain Aluminium Oxide Light Metals e.g. Magnesium, Aluminium Polymer Materials Noble Metals Heavy Metals e.g. Polyester, Polyamide Plexiglass e.g. Copper , Nickel, Zinc e.g. Gold, Platinum

  19. The way from Iron Ore to Cast Iron / Steel

  20. Material Basics Temperature C° 1536 Liquid Iron A 1400 D Liquid + Austenite C Liquid + Cementite 1200 F 1147 E Austenite 1000 Austenite, Ledeburite Cementite Cementite + Ledeburite G 800 S K 723 P Cementite, Pearlite + Ledeburite 600 Pearlite + Ferrite Pearlite + Cementite 500 0.8 2.06 4.3 6.67 Carbon % 1 2 3 4 5 6 hypo-eutectoid hyper-eutectoid Eutecticum Cast Iron Steel

  21. increases lowers Non-metals (companions to iron) CarbonC Silicium Si PhosphorusP SulphurS Metals (alloying elements) ChromiumCr MolybdenumMo ManganeseMn NickelNi VanadiumV WolframW

  22. Brinell Rockwell Vickers

  23. Example: Unalloyed Steel ProportionalLimit Rupture or Breaking Strength Yield Strength Ultimate or Tensile Strength Hook‘s Law Strain  (%) Elastic Behavior Plastic Behavior

  24. High-Strength Steel Stress  (N/mm2) Unalloyed Steel Aluminium Alloy Strain  (%)

  25. Initial Hammer Position Impact Test Scale Impact Specimen zoom-in End of the Swing Impact Specimen Areas of Fraction

  26. 4 1 5 2 • 1 Hexagon Bolt (pull-in) • Socket–Head Cap Screw • Stud Bolt • Fit Bolt • Anti–Fatique Bolt 3

  27. 10. Which of the following screw lockings are friction based? A 1, 2 and 7 B 3, 4 and 5 C 6, 8 and 9 D 7, 10 and 11 E All are friction based x x

  28. Thread Angle 60° Minor (Root) Diameter Major Diameter d1 d d2 P Mean (Pitch) Diameter Pitch

  29. 15. Which statements about the pictured thread are correct? A The thread angle for metric threads is  = 55° B For manufacturing the diameter d2 is not important C No 1 is the pitch of the thread D The diameter d1 leads to the thread designation M E The diameter d2 is the root diameter of the thread x x

  30. Screw Guided Balls Nut

  31. 30° 55-60° Power Thread (ACME) Ball Screw Fastener Thread

  32. 13. Which of the following descriptions about the pictured component is correct? A It is a Ball Screw for translating rotational motion to linear motion B It is a Trapezoidal Thread Rod for translating linear motion to rotational motion C It is a Worm Gear for translating rotational motion to linear motion D It is a Flexible Shaft for transmitting torques E It is a Spline Shaft for transmitting torques x

  33. Simple Drive System North Gear Ltd. V-Belt Drive Gearbox DC-Motor Tire-Coupling

  34. Mecanical Sub System

  35. 11. Whatis the pictured component called? A Shock Absorber B Tire Coupling C Internal Expanding Clutch D Journal Bearing E Spherical Roller Bearing x

  36. Energy Flow

  37. 30+0.25 36+0.5 5 B A Rz 4 Ø25k6 Ø25k6 Ø25H7 Ø25H7 Ø25k6 Ø36h11 Ø71 Ø42 Ø64 x A 1.5 y 1.3H13 50 84+0.3 2x45° 24±0.05 146 A - A 0.5 B x Rz 4 = 8h9 8P9 8P9 y Rz 1.6 = 28-0.2 22+0.2

  38. Clearance or Transision Clearance or Transision Interference

  39. 5-0.15 5H7 -0.05 5s6 5+0.15 +0.05 Tolerances Fits

  40. ½ ES ½ es ½ EI ½ ei Shaft Dmax Dmin dmax dmin  Basic Size d=D ½ ei ½ EI ½ es ½ ES Hole ES = Hole upper Deviation Hole Tolerance Zone es = Shaft upper Deviation EI = Hole lower Deviation Shaft Tolerance Zone ei = Shaft lower Deviation

More Related