Ocap chassis parts kunshan co ltd
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OCAP chassis parts ( kunshan ) co.,ltd 欧凯普底盘配件 ( 昆 山 ) 有限公司 PowerPoint PPT Presentation


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OCAP chassis parts ( kunshan ) co.,ltd 欧凯普底盘配件 ( 昆 山 ) 有限公司 . Dana – OCAP Meeting in Wuxi 2010 -09 -07. Torque issue current status update--OCAP current containment Plan, and history inspection report as required;Dana RS2 requirement.

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OCAP chassis parts ( kunshan ) co.,ltd 欧凯普底盘配件 ( 昆 山 ) 有限公司

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Ocap chassis parts kunshan co ltd

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Dana – OCAP

Meeting in Wuxi

2010 -09 -07


Ocap chassis parts kunshan co ltd1

Torque issue current status update--OCAP current containment Plan, and history inspection report as required;Dana RS2 requirement

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Problem description:

Dana customer found 5pcs vehicle have abnormal noise, They send defective part to OCAP Italy for analysis.


Ocap chassis parts kunshan co ltd2

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Analysis root cause:

Report from OCAP Italy after cutting the defective part returned part

Root cause: lower bushing out of spec.

Test performed in Kunshan, reproducing defects, showed that main root cause is lower bushing

NO defective noisy tie rods have been given to OCAP group for analysis


Ocap chassis parts kunshan co ltd3

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Corrective action :

Make standard working instruction for assembly

Change lower bush supplier to India from local supplier

Improvement incoming inspection

100% check torque on assembly line and X-R analysis

Grease dispensermachine instead of manual control


Ocap chassis parts kunshan co ltd4

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Detail information about corrective action.

Establish assembly line standard working instruction. Please see attachment .


Ocap chassis parts kunshan co ltd5

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

2. Lower bush supplier change:

We received lower bush supplier to India instead of local supplier from April 26th 2010. We start use them from Batch No.B677. Shipping date is May 18th 2010


Ocap chassis parts kunshan co ltd6

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

3.Improve incoming inspection standard

We have updated some parts incoming inspection report according to OCAP Indian’s standard.

See attachment as example.


Ocap chassis parts kunshan co ltd7

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

4.1 Verified our measuring system is valid

4.2 100% check torque on assembling line and record data for analysis.

See attachment.


Ocap chassis parts kunshan co ltd8

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

5. Improve grease filling equipment instead of manual control, Under investment.

For short solution, Make special instruction for assembling line operator. See right picture:


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OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

RS1 document as attachment


Ocap chassis parts kunshan co ltd10

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

RS2 requirement from Dana

All issues found and listed in OISR have been demonstrated under control

No occurrences for those issues in last 4 months

Cut sealing boot, mentioned in the list, has been evidenced has not OCAP internal problem


Ocap chassis parts kunshan co ltd11

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Dana material handling


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Business impact on potential replacement required in Dana and Customer

OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

OCAP has clearly provide information concerning potential impact on tie rods due to defective bushings.

There should be no business impacts , because OCAP considers there are no condition for recall campaign.


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OCAP chassis parts (kunshan)co.,ltd欧凯普底盘配件( 昆 山 ) 有限公司

Thank you!


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