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P resentation Creating colors for the world. Shenghua Group Deqing Huayuan Pigment Co., Ltd. http://www.hyrox.com.cn. Outline. Mission History Status Sales network Manufacturing & QC Sustainable development Product highlight Our customers. Mission.

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P resentation creating colors for the world

Presentation Creating colors for the world

Shenghua Group Deqing Huayuan

Pigment Co., Ltd.

http://www.hyrox.com.cn


Outline
Outline

  • Mission

  • History

  • Status

  • Sales network

  • Manufacturing & QC

  • Sustainable development

  • Product highlight

  • Our customers


Mission
Mission

  • Supply iron oxide pigments with stable quality, competitive price and excellent service.


History
History

  • 1993: Establishedwith 50 employees


History1
History

  • 1994: the first red line started to operate


History2
History

  • 1995: the first yellow line started to operate


History3
History

  • 1998: Certified by ISO9002 (converted to 9001:2008 in 2010)


History4
History

  • 1999: start to produce iron oxide black


History5
History

  • 2001: transformed to share-hold company


History6
History

  • 2002: acquired Hangde Chemicals


History7
History

  • 2003: set up independent blending plant


History8
History

  • Setting up thermo electrical power plant in early 2004


History9
History

  • Certificates: ISO14001(2004), CE(2010)


Status
Status

  • Area: 233,000m2

  • Employees: 1053

  • 3 Production plants: Huayuan, Hangde, Dechang

  • Turnover 2010: USD115 million

  • Largest iron oxide manufacturer in China & Asia


Status1
Status

  • Overview


Status2
Status

  • Numbers of Chinese iron oxide producers: 140

  • Hyrox capacity:120,000mts


Status3
Status

  • Hyrox Export in 2009: 88080mt

  • Represents 21% of Chinese IO export


Status4
Status

  • Turnover


Sales network
Sales network

  • Sales department in China


Sales network1
Sales network

  • Sole distributors in each specific marketwith sub-distributors network

  • Close to end users

  • Ready-to-ship stock system by distributors

  • Frequent joint visit to end users

  • Easy-to-access local website


Manufacturing
Manufacturing

  • Total production line: 17iron oxide red: 8iron oxide yellow: 6ironoxide black: 1compound ferric green: 2

  • Total annual capacity: 120,000mtiron oxide red 77,000mtiron oxide yellow 35,000mtiron oxide black 8,000mt



Manufacturing2
Manufacturing

  • Blender for color consistency


Manufacturing3
Manufacturing

Iron oxide red (Basic types):

101, 110, 120, 130, 140, 160, 180, 190

Iron oxide yellow (Basic types):

311, 313, 586, 810

Iron oxide black (Basic types):

318, 330, 740, 750


Manufacturing4
Manufacturing

Iron oxide brown (Blended colors):

600, 610, 663, 686, 841

Iron oxide orange (Blended colors):

960, 2040

Compound ferric green (Blended colors):

5605, 835


Manufacturing5
Manufacturing

  • Micronized iron oxide red/yellow

  • Heavy density iron oxide yellow

  • Tobacco grade iron oxide red/yellow

  • Customized service:

    • Customized blending available

    • Minimum blending quantity: 4mt




QC

  • Standards

  • Raw material control

  • Production control

  • Color control

  • Consistency assurance

  • Identification & tracing back


QC

  • Quality assurance system: ISO9001:2008

  • Product standard according to ISO1248

  • Test method according to ISO787 for paint & coating application

  • Test method according to EN12878 for construction application

  • Customized test methods available: i.e. pigment dispersion


QC

  • Raw material control

    • Raw materials/subsidiary materials suppliers control process: File HY.CX82005, process 4.6

    • Qualified contractor/subcontractor control process: File HY.82005-A, process 4.6

    • Purchasing control process :File HY.82006, process 4.6

    • Raw materials/subsidiary materials inspection rule: File HY.QB9807-A


QC

  • Production control

    • Raw material ratio

    • Reaction condition

    • Inspection

      • Intermediary inspection

      • Semi-finished products

      • Final inspection for finished products


QC

  • Color control:

    • Each lot of semi-finished products are marked and recorded into computer

    • Blending ratio is suggested by computer and determined by qualified inspector

    • Blending volume: 5~20mt per batch

    • Colour difference report / Strength report of each batch by spectrophotometer


QC

  • Consistency assurance (1):

    • Administration evaluation process

    • Administration planning process

    • Contract evaluation process

    • Files and data control process

    • Raw materials/subsidiary materials suppliers control process

    • Qualified contractor/subcontractor control process

    • Purchasing control process

    • Product identifying and traceability

    • Working procedure control process

    • Technology and technique control process

    • Equipment control process

    • Inspecting and testing control process


QC

  • Consistency assurance (2):

    • Inspecting/measuring/testing equipment control process

    • Inspecting and testing status control process

    • Off-grade product control process

    • Rectifying and preventing method control

    • Conveying, storage, shielding, packaging and delivery control process

    • Quality record control process

    • Inner quality system verify process

    • Training process

    • Service control process

    • Statistics control process


QC

  • Identification & tracing back

    • Principle: Product identifying and traceability (HY.CX82007, process 4.8)

    • Samples from customers will be kept forever

    • Samples of each shipment will be kept for 12 months


QC

  • Quality Center


Sustainable development
Sustainable development

  • Sewage system (US$4.5million investment)


Sustainable development1
Sustainable development

  • New technology waste water treatment


Sustainable development2
Sustainable development

  • Safety policy

    • Offer safe working environment

    • Safety rules and regulations

    • Committee for safety

    • Employee safety training

    • Emergency system


Sustainable development3
Sustainable development

  • Social accountabilitycertificateSA8000(GB/T 28001)


Sustainable development4
Sustainable development

  • Favorable environment

    • Stable political situation

    • Strong support from local government

  • Ideal geographic location

    • No natural disaster

    • Convenient transportation

    • Abundant raw material


Product highlight
Product highlight

  • Color consistency

  • Improved physical and chemical properties

  • Batch-to-batch reports

  • Customized test method applicable


Our customers
Our customers

  • Monier (Roofing)

  • PPG (Paint & Coating)

  • CPS (Universal tinting system)

  • Clariant (Leather & Plastic)

  • Mundat (Tipping paper)

  • ITACA (Ceramic)

  • Parex Davco (Color concrete)

  • Natural Reflection (Mulch)


Thank you
Thank you

  • Please kindly accept our gratitude for your valuable timey. It will be our greatest honor to be at your service.


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