TILSTIC GUYS
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TILSTIC GUYS. THERE IS LUCK SOMETIMES IT CLICK. (DON’T WAIT….). INTRODUCTION

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TILSTIC GUYS

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Tilstic guys

TILSTIC GUYS

THERE IS LUCK SOMETIMES IT CLICK

(DON’T WAIT….)


Tilstic guys

INTRODUCTION

It is special purpose machine by using Allen Bradley plc. This is used to manufacture the clip, which is used in starter of four wheelers. The purpose of the clip is to join the copper winding and commutator In inside the starter.

For this machine we designed electrical panel board by using plc, relay board, smps, mcb, transformer, pneumatic cylinder, solenoid coils, pushbutton etc…

This machine consists of four pneumatic cylinders. They are Top cylinder, Bottom cylinder, Hold cylinder, Feeder cylinder. The bottom cylinder has three proximity sensors i) Top cylinder top sensor, ii) Top cylinder middle sensor, iii) Top cylinder bottom sensor. The bottom cylinder has one proximity sensor as well as hold cylinder and feeder cylinder has each separate proximity sensor. Photo guard is attached in this machine, its for safety purpose when the photo guards detects some interrupts it will stop the machine completely.

This machine can be run in two modes they are auto mode and manual mode. In manual mode the operator can control this machine through the operator panel.


Tilstic guys

  • BLOCK DIAGRAMS:

Allen Bradley

PLC

Input Terminal Blocks

Output Terminal Blocks

Relay Module

Sensors

Solenoids

Operator Panel


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PANEL VIEW:

TRUNKING

PLC

SMPS

MCB’s

TRUNKING

TRANSFORMER

RELAY MODULE’s

TRUNKING

TERMINAL BLOCKS


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TOP SOLENOID

TTS

OPERATOR PANEL

TMS

HOLD

E

A/M

RST

HS

TBS

T

B

H

F

BOTTOM SOLENOID

FEEDER

FS

BS

E - EMERGECY STOP

A/M - AUTO/MANUAL

RST - RESET

T - TOP CYL PUSHBUTTON

B - BOTTOM CYL PUSH BUTTON

H - HOLD CYL PUSHBUTTON

F - FEEDER CYL PUSHBUTTON


Software requirements

SOFTWARE REQUIREMENTS:

HardwareRequirements:

  • RS LOGIX 500

  • Allen Bradley PLC micrologix1100 series A

  • Relay Module’s

  • Mcb’s

  • Switch Mode Power Supply (SMPS)

  • Transformer

  • Solenoid coil’s

  • Read switch

  • Terminal Blocks

  • Push Buttons

  • Photo Guard


Tilstic guys

PLC INPUT’S

24v (+)

SO S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14

INTPUT TERMINAL BLOCKS

I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14


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INPUT LIST

OUTPUT LIST


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PLC OUPUT’S

O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11

R1 R2 R3 R4 R5 R6

F

A

U

L

T

L

A

M

P

RELAY OUTPUT

C

Y

C

L

E

O

N

L

A

M

P

T I

O N

O D

L I

C C

H A

A T

N O

G R

E

S

P

A

R

E

S

P

A

R

E

H

O

M

E


Tilstic guys

Ram up solenoid

Ram down solenoid

Bottom up solenoid

Feed ON solenoid

Bottom down solenoid

Hold ON solenoid

24 V (+)

R1 R2 R3 R4 R5 R6

OUTPUT TERMINAL BLOCKS


Advantages

ADVANTAGES

  • THIS IS A SPECIAL PURPOSE MACHINE, OPERATE IN BOTH MANUAL AND AUTO MODE

  • ITS VERY EFFICIENCY AND ALSO REDUCE MAN POWER

  • IT PRODUCES 32CLIPS PER MINUTE

  • IT SAVES TIME AND COST


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