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AQT90 FLEX Service Training

AQT90 FLEX Service Training. HANDS ON Task list. Task – Wet Section. Service Program “Wet Section” Test Pumps P1 and P2 Test Pumps P4 and P5 Test Pump P3 Test Valve V1 Test Valve V2 Calibrate Liquid sensor LS1 Calibrate Liquid sensor LS2 Calibrate Liquid sensor LS3

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AQT90 FLEX Service Training

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  1. AQT90 FLEX Service Training HANDS ON Task list

  2. RADIOMETER PRESENTATION Task – Wet Section Service Program “Wet Section” • Test Pumps P1 and P2 • Test Pumps P4 and P5 • Test Pump P3 • Test Valve V1 • Test Valve V2 • Calibrate Liquid sensor LS1 • Calibrate Liquid sensor LS2 • Calibrate Liquid sensor LS3 Refer to the service manual chapter 3-6 and chapter 7-19

  3. RADIOMETER PRESENTATION Task – Wet Section Service Program “CAVRO” • Examine the different menus • Run the self test Refer to the service manual chapter 3-6 and chapter 7-19 Service Program “Reagent Pack” • Release RP • Lock - unlock • Tag – see the information

  4. RADIOMETER PRESENTATION Task – Wet Section Service Program “Reagent Pack” • Release RP • Lock - unlock • Tag – read the information • Write the values: • Remaining buffer • Cups left • Other Refer to the service manual chapter 3-6 and chapter 7-19

  5. RADIOMETER PRESENTATION Tasks – Cup transport • Service Program “Cup transport” • perform stepper movement actions. • Remove the RP and feel the cup sensor – calibrate the cup sensor. • Run a “cup transport” • Exchange needle – use torque screwdriver 0.95 Nm • Needle calibration – important to follow the guidelines in SM

  6. RADIOMETER PRESENTATION Task – Inlet Service Program “Inlet Wheel” • Mix and check sensor positions • - try to adjust inlet wheel position on stepper motor rod • Lock and unlock. See the function Service Program “Inlet Door” • Open – close. See the functionality Service Program “Storage Door” • Open – close. See the movement to the sensors • Look eventually into Colour definitions and Vision Control Refer to the service manual chapter 3

  7. RADIOMETER PRESENTATION Task – Inlet Service Program “Inlet Door” • Open – close. • examine the functionality Service Program “Storage Door” • Open – close. See the movement to the sensors Refer to the service manual chapter 3

  8. RADIOMETER PRESENTATION Task – Pipette Service Program “Pipette” • Sensor Check • Park • Waste • Sample • Presample • Preassay • Wash • Pierce • Service • Needle movements • Disassemble Wash Block – examine! Refer to the service manual chapter 3

  9. RADIOMETER PRESENTATION Task – Process Unit Pls. perform the following tests and adjustments: Service Program “Process Unit” • Raise • Lower • Sensor and movement check Service Program “Cup Dryer” • Find target temperature • Find blower flow • Dryer flow test • Check the change of values in the special config Refer to the service manual chapter 3

  10. RADIOMETER PRESENTATION Task – Optical Unit Pls. perform the following test and adjustments: Service Program “Measuring” • Go to reference • Dark Meas. • Measure 7 times • Calibrate Factory Reference • Compare value and save. Refer to the service manual chapter 3 and chapter 6-19

  11. RADIOMETER PRESENTATION Electronics – Power Supply - Status Pls. perform the following tests and adjustments: Service Program “Status” Check the values for the voltages: 12V ________ 24Va ________ 24Vb ________ 24Vc ________

  12. RADIOMETER PRESENTATION Software Tasks • Simulate exchange of Main Board PCB (Service Manual) • Write down the steps you will do: • Files saved on a USB stick: • ____________________ • ____________________ • ____________________ • Simulate exchange of CF card • What will you do, step by step: • Files that must be saved: • ____________________ • ____________________ • Software upgrade What will you do, step by step: • ____________________ • ____________________ • ____________________ • ____________________ Steps: Steps:

  13. RADIOMETER PRESENTATION Software UpgradeDirect approach of accessing a USB device and upgrade DMS software • No sample tests must be running! • Insert the USB device. Press Ctl+Shift+Esc to access the Task Manager. • Click on New Task. A “Create New Task” dialog box comes up. • Enter "explorer" in the dialog text box; a Windows Start icon appears at the bottom of the screen. • Click Start->My Computer. • Double click on file D:\PISA\Temp\ResetAU.bat • Current instance of AQT software will be terminated • Access the root of the USB and click on Setup.cmd • Choose to upgrade – tick the box • Prompted “Calibrate Display” pls. perform precisely • Prompted “Choose Language” pls. choose English • After the installation the analyser will be restarted. • Once Analyser is restarted then Windows start-up sequence comes up and the user is logged on as ABLUser. • Use Task manager to “End Process” explore

  14. RADIOMETER PRESENTATION Software Install Direct approach of accessing a USB device and installing DMS software • No sample tests must be running! • All data logs will be cleared • All parameter calibrations will be cleared • Insert the USB device. Press Ctl+Shift+Esc to access the Task Manager. • Click on New Task. A “Create New Task” dialog box comes up. • Enter "explorer" in the dialog text box; a Windows Start icon appears at the bottom of the screen. • Click Start->My Computer. • Double click on file D:\PISA\Temp\ResetAU.bat • Current instance of AQT software will be terminated • Access the root of the USB and click on Setup.cmd • Choose to “clean install” – tick the box if not already • Prompted “Calibrate Display” pls. perform precisely • Prompted “Choose Language” pls. choose English • After the installation the analyser will be restarted. • Once Analyser is restarted then Windows start-up sequence comes up and the user is logged on as ABLUser. • Use Task Manager to “End Process” explore

  15. Hands-on tasks Refer to the Service Manual • Replace Process Wheel – easy way • Disassemble Bottom plate complete • Disassemble Pipette unit complete • Adjust BCR for cartridge • Needle calibration – save values • Cup transport • Adjust Inlet wheel • Clean BCR mirror under LCD screen

  16. USB Stick • Contents of the pen drive: • Agenda • Documents • Manuals • OSK • Photos • Pre-learning • Service training • Software • Video

  17. Additional • Run osk.exe • Calibrate touch screen • Setup AQT90 for video and show it

  18. Analyze Service Dump: • Always make a service dump when a failure is observed • If you are not there ask the lab tech to give as many info as possible.

  19. End of HANDS ON Task list

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