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Welcome. Conference will begin shortly. TRM001-01-Sigma2BOM-WEB. version 1.00. How to select and develop Yaskawa Servo System BOM’s. Sigma II. Part One. How to select Yaskawa Servo System BOM’s. Who. Channel members. What.

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Welcome conference will begin shortly

Welcome. Conference will begin shortly.

TRM001-01-Sigma2BOM-WEB

version 1.00

How to select and develop Yaskawa Servo System BOM’s

Sigma II

Part One


How to select yaskawa servo system bom s

How to select Yaskawa Servo System BOM’s

Who

Channel members

What

1) Review Sigma II System – How to select motor / amp combination

2) Complete BOM including cables and peripheral devices

Including selection of these items for the DDM & Sigma Trac.

Application Module & Motion Controller selection is a separate presentation – Part Two

3) Generate Quotes

How

Overview of the product line using the Product Catalog Supplements and the PL1005.7 price list.

Measurement Text

You willE-mail training answers to the quiz!


Step 1 overview size servo cont

Step 1 overview - Size Servo Cont.

Order Print copy

G-MI#99001E

[email protected]

Order Product CD

YEA –CD-MTN-1

[email protected]

+ PL1005.X price list (Microsoft Excel file)

Download from the web

Yaskawa.com


Step 1 size servo quick product review

Step 1- Size Servo -Quick Product Review

Small Capacity

30W-1500W

3000/5000 rpm

100VAC input up to 400W output (using SGDH-04FE)

SGMAH (IP55)

SGMPH (IP67)


Step 1 size servo quick product review1

Step 1- Size Servo -Quick Product Review

Medium Capacity

450W-15kW

200/400VAC IP67

SGMGH

1500/3000 rpm

SGMSH

3000/5000 rpm

SGMUH

(400VAC) only

6000 rpm


Step 1 size servo quick product review2

Step 1- Size Servo -Quick Product Review

Large Capacity

22kW-55kW

2000 rpm max

400VAC only

SGMBH

1500/2000 rpm

Every motor has one matched amplifier to achieve published performance specs.


Step 1 size servo quick product review3

Step 1- Size Servo -Quick Product Review

What about MISMATCHED motor and drive combinations within the same voltage class?

Possible to over or under size motor or amp – “1 up or down rule” without qualification………

“2 up or down” possible in some cases with qualification………


Step 1 size servo quick product review4

Step 1- Size Servo -Quick Product Review

Direct Drive Motor – DDM

SGMCS

Up to 3kW with 200 Nm of rated torque

150 / 200 rated rpm - 500 rpm max

100/200VAC only – SGDH only (no Legend amplifier!)

“Rotary table” motor- cuts across many industries (replacing mechanical indexers, e.g, CAMCO)


Step 1 size servo quick product review5

Step 1- Size Servo -Quick Product Review

Sigma Trac – Integrated Linear Motor Solution – NOW with 400V option

STF090120…

Up to 400 N of continuous force output – 5m/s up to 5g

Loads up to 500 lbs – travel lengths up to 2.1 meters

System repeatability of +/- 1 micron

MULTI-AXIS SOLUTIONS ARE POSSIBLE


Step 1 size servo quick product review6

Step 1- Size Servo -Quick Product Review

Linear Motor Solution Components

Iron Core & Coreless

Over 2000 N of continuous force output from a single coil

Newall and SIKO feedback brands have been tested with sucess ……………

3rd Party amplifiers can drive Yaskawa Linear motors


Step 1 size servo quick product review7

Step 1- Size Servo -Quick Product Review

Gearmotors

Available

Using Alpha LP gear heads

2-3 week lead time if it is standard product

SGMPH and SGMGH motors only

Other Alpha products can be incorporated with a customer design review process – contact Product Engineering.


Step 2 complete bom catalog tour

Step 2 Complete BOM - Catalog Tour

Let’s examine the general layout of the Sigma II catalog with some screen shots.

Each motor has its own self contained “section” from which you can select every component you will need for a motor + amp system (no controller).

Published performance specs. are based on the matched amp.

Motor dimensions are readily available in each of these sections.

Detailed amplifier specs. (including drawings) are in their own “SGDH” section at the back of the catalog.


Step 2 complete bom catalog tour1

Step 2 Complete BOM - Catalog Tour

Very first page of catalog


Step 2 complete bom catalog tour2

Step 2 Complete BOM - Catalog Tour

Page 4


Step 2 complete bom catalog tour3

Step 2 Complete BOM - Catalog Tour

Page 3


Step 2 complete bom catalog tour4

Step 2 Complete BOM - Catalog Tour

Top of Page 7


Step 2 complete bom catalog tour5

Step 2 Complete BOM – Catalog Tour

X

ITEMS NOT SUPPLIED BY YASKAWA

X

ITEMS SUPPLIED BY YASKAWA

X

X

X

Page 6


Step 2 complete bom catalog tour6

Step 2 Complete BOM - Catalog Tour

Bottom of page 7

Page 9


Step 2 complete bom catalog tour7

Step 2 Complete BOM - Catalog Tour

Page 9


Step 2 complete bom catalog tour8

Step 2 Complete BOM – Catalog Tour

Top half of page 10


Step 2 complete bom catalog tour9

Step 2 Complete BOM – Catalog Tour

0.63 / 0.0166 = 38:1

Bottom half of page 10


Step 2 complete bom catalog tour10

Step 2 Complete BOM – Catalog Tour

Page 11


Step 2 complete bom catalog tour11

Step 2 Complete BOM – Catalog Tour

Top half of Page 12


Step 2 complete bom catalog tour12

Step 2 Complete BOM - Catalog Tour

Bottom half of Page 12


Step 2 complete bom catalog tour13

Step 2 Complete BOM - Catalog Tour

Page 21


Step 2 complete bom catalog tour14

Step 2 Complete BOM – Catalog Tour

Page 22


Step 2 complete bom required cables

Step 2 – Complete BOM – Required Cables

Required Cables

(every system needs three cables)

Power – different cables for different size motors (except SGMAH)

Encoder – same cable for entire motor type

I/O – three basic

options


Step 2 complete bom required cables1

Step 2 – Complete BOM – Required Cables

Yaskawa sells cable assemblies in pre-configured METER lengths

Power& Encoder

3, 5, 10, 15, 20 meters

I/O

0.5, 01, 02, 03 meters

Always have the option to build your own….

….and if you want custom lengths or cables longer than 20 meters

….build your own is the only way to go.

Yaskawa sells connector kits for all power and encoder connections to help facilitate custom cabling.


Step 2 complete bom required cables2

Step 2 – Complete BOM – Required Cables

Let’s look at some more screen shots from the Product Catalog Supplement to detail cable selection

Begin with page 23


Step 2 complete bom sgmah cables

Step 2 – Complete BOM – SGMAH cables

Page 23

Power Cable for SGMAH


Step 2 complete bom sgmah cables1

Step 2 – Complete BOM – SGMAH cables

Page 23

Encoder Cable Assembly for SMGAH


Step 2 complete bom sgmah cables2

Step 2 – Complete BOM – SGMAH Cables

Page 23

Raw EncoderCable

Applies to all Sigma II up to 15kW


Step 2 complete bom required cables3

Step 2 – Complete BOM – Required Cables

JUSP-WA50P-D50 ONLY $175 LIST

-01

-02

-03

I/O Cable Options

Applies to all Sigma II

Page 23


Step 2 complete bom sgmah connector kits

Step 2 – Complete BOM – SGMAH Connector Kits

Connector Kit for all Connections!

Top of Page 26


Step 2 complete bom sgmah connector kits1

Step 2 – Complete BOM – SGMAH Connector Kits

1CN, 2CN, 3CN, 5CN Amplifier connector common to all Sigma II

Bottom of Page 26

These are all solder type connections


Step 2 complete bom peripheral devices

Step 2 – Complete BOM – Peripheral Devices

Peripheral Devices (except for Regen. and DC reactors) are the same for entire Sigma II family - 30W to 55kW

Sigma Win Plus

JZSP-WP001

YS-12 Cable

Required to run Sigma Win Plus

Digital Operator

Not required with Sigma II – used outside the panel

Analog Monitor Cable

Monitor speed or torque on external oscilloscope

Absolute Encoder Battery

Optional for systems with absolute encoder


Step 2 complete bom peripheral devices1

Step 2 – Complete BOM – Peripheral Devices

Top of Page 25


Step 2 complete bom peripheral devices2

Step 2 – Complete BOM – Peripheral Devices

Bottom of Page 25

DC reactors are NOT usually required.

What do they do?

Reduce input power’s harmonic distortionup to 45%

Improve power factor (eliminating nuisance tripping of the DC bus fuse + increase the life of the DC bus capacitors).


Step 2 complete bom motor specifics

Step 2 – Complete BOM – Motor Specifics

We have just looked at SGMAH motor section and the components common to all motor series.

Now we will examine the specifics relative to the remaining motor series.

Page 39

SGMPH


Step 2 complete bom sgmph motor specifics

Step 2 – Complete BOM – SGMPH Motor Specifics


Step 2 complete bom sgmph motor specifics1

Step 2 – Complete BOM – SGMPH Motor Specifics

Page 41


Step 2 complete bom sgmph motor specifics2

Step 2 – Complete BOM –SGMPH Motor Specifics

Same for all of Sigma II

Page 42


Step 2 complete bom sgmph system specifics

Step 2 – Complete BOM – SGMPH System Specifics

Page 54


Step 2 complete bom sgmgh motor specifics

Step 2 – Complete BOM – SGMGH Motor Specifics


Step 2 complete bom sgmgh motor specifics1

Step 2 – Complete BOM – SGMGH Motor Specifics

Page 62


Step 2 complete bom sgmgh motor specifics2

Step 2 – Complete BOM – SGMGH Motor Specifics

Page 63

Also used with SGMSH/UH


Step 2 complete bom sgmgh motor specifics3

Step 2 – Complete BOM – SGMGH Motor Specifics

Page 64


Step 2 complete bom sgmgh system specifics

Step 2 – Complete BOM – SGMGH System Specifics

Page 80

Regen units are required for all amps 6.0 and above


Step 2 complete bom ce cables connectors

Step 2 – Complete BOM – CE cables & Connectors

Page 81


Step 2 complete bom ce cables connectors1

Step 2 – Complete BOM – CE cables & Connectors

Page 68

Page 81


Step 2 complete bom 400v sgmgh sh uh

Step 2 – Complete BOM – 400V SGMGH/SH/UH

Performance specsANDPrice are independent of voltage rating (when comparing 200V vs 400V SGMGH/SGMSH)

400V systems inherently require HALF the current of a 200V system…….and as a result

400V CABLES are a smaller gauge wire and offer a small cost savings. Peripheral devices like MCCB and contactors will enjoy similar cost savings. 400V of course also offers lower operating costs.

REGEN and DC reactors do not stay the same when quoting a 200V vs. 400V system!


Step 2 complete bom 400v sgmgh

Step 2 – Complete BOM – 400V SGMGH

Page 133

Every 400Vbrake motor needs a dedicated cable for the brake


Step 2 complete bom 400v sgmgh1

Step 2 – Complete BOM – 400V SGMGH

Page 136


Step 2 complete bom sgmbh large cap

Step 2 – Complete BOM – SGMBH LARGE CAP.

Page 158


Step 2 complete bom sgmbh large cap1

Step 2 – Complete BOM – SGMBH LARGE CAP.

Page 160


Step 2 complete bom amplifier details

Step 2 – Complete BOM – AMPLIFIER DETAILS

Page 96


Step 2 complete bom regen details

Step 2 – Complete BOM – REGEN DETAILS

Page 110

Page 109

Page 107


Step 2 complete bom regen details1

Step 2 – Complete BOM – REGEN DETAILS

Page 108


Step 2 complete bom ddm sgmcs

Step 2 – Complete BOM – DDM (SGMCS)


Step 2 complete bom ddm sgmcs1

Step 2 – Complete BOM – DDM (SGMCS)


Step 2 complete bom sigma trac

Sigma Trac Servo System Model Designation

STF35230H–AC1B–ABA

F: Model

F: Iron-core F-Type Motor Coil

ST: Sigma Trac Series

B: Design Revision

35: Coil Size C1: Carriage Style

230: Coil Length in mm

A: Amplifier Option

20

35

50

OPTION

C1

SINGLE CARRIAGE (STANDARD)

COIL SIZE

F20

090

120

F35

120

230

F50

200

380

OPTION

A

To be used with Sigma II

or Legend Amplifier 200V

(STANDARD)

B

To be used with Sigma II

or Legend Amplifier 100V*

D

400V SGDH

C

100/200V 3rdy Party Amplifier

(No Serial Converter)

F

400V 3rd party Amplifier

(No Serial Converter)

OPTION

A

No Cover Option

(STANDARD)

B

Full Cover Option

C

Bellow style cover (deletes bump stops)

F

Pneumatic Brake & No Cover

G

Pneumatic Brake w/ Full Cover

H

Pneumatic Brake w/ Bellow style cover(deletes bump stops)

OPTION

A

None

B

Positive Stroke End (STANDARD)

C

Center of Stroke

D

Negative Stroke End

OPTION

A

None (STANDARD)

B

Limit Switches (12 - 24Vdc) NPN-NC output – Qty 2

Step 2 – Complete BOM – Sigma Trac

Travel

Amplifier Option

Covers

Home sensor

Limit Switches

A : Sigma Trac Accessories

Strokes over 2.1 m, consult with Yaskawa representative

A: Home Sensor Option

*Consult with Yaskawa representative

A: Limit Switch Option


Step 2 complete bom sigma trac1

Sigma Trac Servo System Model Designation

STF35230H–AC1B–ABA

F: Model

F: Iron-core F-Type Motor Coil

ST: Sigma Trac Series

B: Design Revision

35: Coil Size C1: Carriage Style

230: Coil Length in mm

A: Amplifier Option

20

35

50

OPTION

C1

SINGLE CARRIAGE (STANDARD)

COIL SIZE

F20

090

120

F35

120

230

F50

200

380

OPTION

A

To be used with Sigma II

or Legend Amplifier 200V

(STANDARD)

B

To be used with Sigma II

or Legend Amplifier 100V*

D

400V SGDH

C

100/200V 3rdy Party Amplifier

(No Serial Converter)

F

400V 3rd party Amplifier

(No Serial Converter)

OPTION

A

No Cover Option

(STANDARD)

B

Full Cover Option

C

Bellow style cover (deletes bump stops)

F

Pneumatic Brake & No Cover

G

Pneumatic Brake w/ Full Cover

H

Pneumatic Brake w/ Bellow style cover(deletes bump stops)

OPTION

A

None

B

Positive Stroke End (STANDARD)

C

Center of Stroke

D

Negative Stroke End

OPTION

A

None (STANDARD)

B

Limit Switches (12 - 24Vdc) NPN-NC output – Qty 2

Step 2 – Complete BOM – Sigma Trac

Sigma Trac uses the same cables as the SGMAH rotary motor: JZSP-CMM00-XX(A) & JZSP-CMP00-XX(A)

A : Sigma Trac Accessories

Strokes over 2.1 m, consult with Yaskawa representative

A: Home Sensor Option

*Consult with Yaskawa representative

A: Limit Switch Option


Step 3 generate quotes

Step 3 – Generate Quotes

OYC (order Yaskawa.com) from the partner log in conjunction with the PL100-5.7 price list are the two tools you need to create quotes.

Cut and Paste from the price list to make your quote


Step 3 generate quotes using pl100 5 7

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 71

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 72

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 73

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 74

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 75

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 76

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 77

Step 3 – Generate Quotes – Using PL100-5.7


Step 3 generate quotes using pl100 5 78

Step 3 – Generate Quotes – Using PL100-5.7


Yaskawa offers online ordering capabilities

Yaskawa offers online ordering capabilities !!!

order.yaskawa.com


Welcome conference will begin shortly

Password and log on required. Contact Michelle Bartelson if you don’t have one @ [email protected] or x2214


Click order management once logged in

Click Order Management once logged in.


6 different selections are possible on oyc

6 different selections are possible on OYC


Select product category

Select product category


Here is an example of the order entry screen

Here is an example of the order entry screen


Helpful tools under important notices tab

Helpful tools under important notices tab


Direct link on top right corner to channel the website from oyc

Literature request forms.

Motion contact information.

FAQ’s available for application questions.

Link to training department.

All CAD drawing’s and catalog downloads.

Cable drawings.

Policies and procedures.

Links back to order.yaskawa.com.

Direct link on top right corner to channel the website from OYC


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